We describe aqueous and organic solvent systems for the electropolymerization of poly(3,4-ethylenedioxythiophene) to create thin layers on the surface of gold microelectrodes, which are used for sensing low molecular weight analytes.
Two different methods for the synthesis of poly(3,4-ethylenedioxythiophene) (PEDOT) on gold electrodes are described, using electropolymerization of 3,4-ethylenedioxythiophene (EDOT) monomer in an aqueous and an organic solution. Cyclic voltammetry (CV) was used in the synthesis of PEDOT thin layers. Lithium perchlorate (LiClO4) was used as a dopant in both aqueous (aqueous/acetonitrile (ACN)) and organic (propylene carbonate (PC)) solvent systems. After the PEDOT layer was created in the organic system, the electrode surface was acclimatized by successive cycling in an aqueous solution for use as a sensor for aqueous samples.
The use of an aqueous-based electropolymerization method has the potential benefit of removing the acclimatization step to have a shorter sensor preparation time. Although the aqueous method is more economical and environmentally friendly than the organic solvent method, superior PEDOT formation is obtained in the organic solution. The resulting PEDOT electrode surfaces were characterized by scanning electron microscopy (SEM), which showed the constant growth of PEDOT during electropolymerization from the organic PC solution, with rapid fractal-type growth on gold (Au) microelectrodes.
Electrically conducting polymers are organic materials widely used in bioelectronic devices to improve interfaces. Similar to conventional polymers, conducting polymers are easy to synthesize and are flexible during processing1. Conducting polymers can be synthesized using chemical and electrochemical methods; however, electrochemical synthesis approaches are particularly favorable. This is mainly due to their ability to form thin films, allow simultaneous doping, capture molecules in the conducting polymer, and most importantly, the simplicity of the synthesis process1. In addition, conducting polymers form uniform, fibrous, and bumpy nanostructures, firmly adherent to the electrode surface, which increases the active surface area of the electrode2.
In the 1980s, certain polyheterocycles, such as polypyrrole, polyaniline, polythiophene, and PEDOT, were developed that showed good conductivity, ease of synthesis, and stability3,4. Although polypyrrole is better understood than other polymers (e.g., polythiophene derivatives), it is prone to irreversible oxidation5. Thus, PEDOT has certain advantages over the rest as it has a much more stable oxidative state and retains 89% of its conductivity compared to polypyrrole under similar conditions6. In addition, PEDOT is known for high electroconductivity (~500 S/cm) and a moderate band gap (i.e., band gaps or energy gaps are regions with no charge and refer to the energy difference between the top of a valence band and the bottom of a conduction band)7.
Furthermore, PEDOT has electrochemical properties, needs lower potentials to be oxidized, and is more stable over time than polypyrrole after being synthesized7. It also has good optical transparency, which means its optical absorption coefficient, especially in the form of PEDOT-polystyrene sulfonate (PEDOT-PSS), is in the visible region of the electromagnetic spectrum at 400-700 nm7. In the formation of PEDOT electrochemically, EDOT monomers oxidize at the working electrode to form radical cations, which react with other radical cations or monomers to create PEDOT chains that deposit on the electrode surface1.
Different controlling factors are involved in the electrochemical formation of PEDOT films, such as electrolyte, electrolyte type, electrode setup, deposition time, dopant type, and solvent temperature1 PEDOT can be generated electrochemically by passing current through an appropriate electrolyte solution. Different electrolytes such as aqueous (e.g., PEDOT-PSS), organic (e.g., PC, acetonitrile), and ionic liquids (e.g., 1-butyl-3-methylimidazolium tetrafluoroborate (BMIMBF4)) can be used8.
One of the advantages of PEDOT coatings is that it can significantly decrease the impedance of a Au electrode in the 1 kHz frequency range by two or three orders of magnitude, which makes it helpful to increase the sensitivity of direct electrochemical detection of neural activity9. Moreover, the charge storage capacity of the PEDOT-modified electrodes increases and results in faster and lower potential responses when stimulation charge is transferred through PEDOT10. In addition, when polystyrene sulfonate (PSS) is used as a dopant for PEDOT formation on Au microelectrode arrays, it creates a rough, porous surface with a high active surface area, lower interface impedance, and higher charge injection capacity11. For the electropolymerization step, EDOT-PSS usually makes a dispersion in an aqueous electrolyte.
However, EDOT is soluble in chloroform, acetone, ACN, and other organic solvents such as PC. Therefore, in this study, a mixture of water was used with a small volume of ACN in a 10:1 ratio to make a soluble EDOT solution before electropolymerization starts. The purpose of using this aqueous electrolyte is to omit the acclimatization step in the preparation of PEDOT-modified microelectrode and shorten the steps. The other organic electrolyte used to compare with the aqueous/ACN electrolyte is PC. Both electrolytes contain LiClO4 as a dopant to help in oxidizing the EDOT monomer and forming the PEDOT polymer.
Microelectrodes are voltammetric working electrodes with smaller diameters than macroelectrodes, approximately tens of micrometers or less in dimension. Their advantages over macroelectrodes include enhanced mass transport from the solution toward the electrode surface, generating a steady-state signal, a lower ohmic potential drop, a lower double-layer capacitance, and an increased signal-to-noise ratio12. Similar to all solid electrodes, microelectrodes need to be conditioned before analysis. The appropriate pretreatment or activation technique is mechanical polishing to obtain a smooth surface, followed by an electrochemical or chemical conditioning step, such as potential cycling over a particular range in a suitable electrolyte13.
CV is very commonly used in the electrochemical polymerization of PEDOT by inserting electrodes in a monomer solution that involves a suitable solvent and dopant electrolyte. This electrochemical technique is beneficial in providing direction information such as the reversibility of conducting polymer doping processes and the number of transferred electrons, diffusion coefficients of analytes, and the formation of reaction products. This paper describes how two different electrolytes used for the electropolymerization of PEDOT can generate thin nanostructure films with a potential sensing application that depends on the morphology and other intrinsic properties.
1. Preparing analytical solutions
2. Pretreatment of the gold microelectrode
3. Cyclic voltammetry technique
4. Data collection and analysis
5. Techniques to characterize PEDOT
Cyclic voltammetry is an easy technique to form a thin PEDOT layer on a Au microelectrode surface to increase the electrode conductivity and sensitivity during electrochemical sensing of target analytes. This protocol demonstrates the method of electropolymerization of 0.1 M EDOT from an organic solution compared to 0.01 M EDOT from an aqueous electrolyte solution. Running 10 cycles in aqueous/ACN solution results in a moderate growth of PEDOT comparable to that observed with the 4 cycles in LiClO4/PC solution. Figure 1 shows a distinct difference between EDOT electropolymerized in aqueous/ACN and organic solutions, with the subsequent PEDOT layers formed by applying CV. It is evident that upon cycling from -0.3 to +1.2 V (vs. Ag/AgCl in 3 M NaCl) at a 100 mV/s scan rate, the polymer started to oxidize at 0.9 V in both electrolyte solutions (Figure 1A and Figure 1C), with an oxidation peak seen at 1 V in the aqueous/ACN solution.
Upon closer inspection, the PEDOT layers made in the organic solution after 4 cycles display higher current values (~2.9 µA) at 1.2 V compared with the current value (0.23 µA) seen for PEDOT layers formed at this potential in the aqueous/ACN solution. When the number of electropolymerization cycles increases during CV runs, the new layers of PEDOT are made gradually on the electrode surface to increase the thickness of layers. This could be due to the redox reactions occurring in the internal PEDOT between the potential range of 0 to 0.7 V (Figure 1B and Figure 1D). Figure 1B and Figure 1D depict a narrower potential rangeto show the PEDOT growth correctly. The current density values on the right side of each graph were calculated by dividing the current values on the left side of the graph by the geometric surface area of the unmodified Au microelectrode (78.5 × 10-8 cm2, r = 5 × 10-4 cm).
SEM analysis was performed to confirm the efficiency of PEDOT layer formation by electropolymerization in the two electrolyte solutions (Figure 2A-F). The images taken by SEM were chosen at different magnifications (4000x, 30000x, and 60000x). The geometric surface area of bare and PEDOT-Au microelectrodes can be established using these images. Figure 2A confirms a diameter of ~10 µm for the bare gold microelectrode; hence, the surface area is calculated to be ~78.5 × 10-8 cm2. The diameter of the PEDOT nanostructure formed in the organic solution after 4 cycles at the surface of the Au microelectrode was ~40 µm (Figure 2C,D). By contrast, the PEDOT growth on the electrode surface was lower after 10 cycles of electropolymerization. It is seen as mountainous polymeric features on the electrode circumference with a depression in the center (Figure 2E,F).
The SEM images provide evidence for the superiority of the PEDOT growth in the organic solution compared to the aqueous/ACN system and the creation of a very porous nanostructure extending out from the microelectrode in a cauliflower-like shape. This PEDOT microelectrode prepared in an organic solution was used for sensing applications, particularly for UA detection in standard solutions and milk samples. Figure 3 shows the CV for the detection of UA in a standard solution at a bare Au microelectrode and the PEDOT sensor. The performance of the bare Au microelectrode for UA detection is characterized by steady-state currents obtained at potentials higher than 0.8 V due to radial diffusion of UA to the electrode surface (Figure 3A). A linear calibration curve was plotted based on the average currents at 0.8 V for the UA concentration range of 62.5 to 1000 µM after three replicate CV runs (Figure 3B).
By comparing the slope of the calibration curve equations, the PEDOT microelectrode was found to have 100 times higher sensitivity than the bare microelectrode. Interestingly, the detected UA range using the PEDOT sensor made in an organic solution was lower, from 6.25 to 200 µM, calculated by measuring the current value at the tip of the sharp anodic peak (Figure 3C,D). The calibration curve data for the PEDOT electrode were used to measure the limit of detection (LOD) and limit of quantification (LOQ) of the UA for the modified electrode. The slope of the calibration curve equation (b) and the evaluated standard error of the intercept (s) were used to measure the LOD and LOQ values (95% confidence level)-7 µM and 24 µM14, respectively-by using equations (1) and (2).
LOD= 3s/b (1)
LOQ= 10s/b (2)
The sensitivity of the organically made PEDOT-modified sensor is an important factor. This is calculated by dividing the calibration curve slope by the geometric surface area of the working electrode, which is 397 µA µM-1 cm-2.
Another application of the PEDOT sensor synthesized in the organic solution was to analyze UA content in real samples, e.g., regular fresh milk and selected flavored milk samples (Figure 4). The advantage of this technique is that UA levels in milk samples can be measured without any pretreatment or dilution. The performance of this PEDOT-Au microelectrode sensor was compared to the PEDOT-modified glassy carbon macroelectrode (PEDOT-GC) prepared by the same method in the organic solution15. The anodic peak current for UA in regular milk at 0.35 V (vs. Ag/AgCl) using the PEDOT microelectrode was ~28.4 nA, which is equivalent to 82.7 µM using the equation of the calibration curve in Figure 3D (y = 0.3x + 2.6, R2 = 0.993). This value was ~83.4 µM for UA in the regular milk determined using the PEDOT-GC15. The second large oxidation peak in the CV scan of regular milk at 0.65 V (Figure 4A) is related to oxidizable compounds, including electroactive amino acids such as cysteine, tryptophan, and tyrosine15,16. The current density of this peak from the regular milk is over 200 times larger than that obtained using a previously reported PEDOT-GC15. This shows a more sensitive response of the microelectrode covered by PEDOT layers compared to the PEDOT-modified macroelectrode.
The CV scans obtained for caramel and white chocolate milk samples can be seen in Figure 4A. It shows a clear peak at 0.36 V for UA, along with an additional peak current of ~42 nA at 0.56 V that is merged with the peak at 0.66 V. This additional peak at 0.56 V can be related to the presence of vanillic acid, one of the ingredients of flavored milk. The CV of the Belgian chocolate milk sample indicates a new set of anodic peaks at 0.26 V, 0.36 V, and 0.66 V and a cathodic peak at 0.22 V. The chocolate profile resembles the catechin redox profile along with the other polyphenolic antioxidants present in chocolate or cocoa15. Thus, the catechin oxidation and reduction peaks appear at 0.26 V and 0.22 V, respectively. The 0.36 V peak current, which appears as a sharp peak at the tail of the catechin peak, is due to UA oxidation. Figure 4B shows a CV of Colombian espresso milk sample, which exhibits broad anodic and cathodic peak currents at 0.35 V and 0.23 V, respectively, at the PEDOT-Au, which are due to the major phenolic antioxidants in coffee, namely, chlorogenic and caffeic acids. Because the geometric surface area of the PEDOT microelectrode is higher than that of the PEDOT macroelectrode, the current densities of the UA peaks in these milk samples are ~150 to 500 times larger at the PEDOT-Au15.
Figure 1: Electropolymerization of PEDOT on a gold microelectrode. PEDOT prepared by (A, B) 10 CV scans in an aqueous solution (0.01 M EDOT in 1 mL ACN + 9 mL deionized water + 0.1 M LiClO4); and (C, D) using 4 CV scans in an organic electrolyte solution (0.1 M EDOT in 1 mL of 0.1 M LiClO4/PC). B and D are expanded versions of A and C to visualize the PEDOT currents clearly. Scan rate = 100 mV/s. This figure has been modified from15. Abbreviations: PEDOT = poly(3,4-ethylenedioxythiophene); CV = cyclic voltammetry; EDOT = 3,4-ethylenedioxythiophene; ACN = acetonitrile; LiClO4 = lithium perchlorate; Ag = silver; AgCl = silver chloride. Please click here to view a larger version of this figure.
Figure 2: SEM images. (A and B) Bare gold microelectrode (Au). PEDOT-modified gold microelectrodes prepared in (C and D) organic solution after 4 cycles of electropolymerization and (E and F) aqueous solution after 10 cycles of electropolymerization at different magnifications. This figure has been modified from15. Abbreviations: SEM = scanning electron microscopy; PEDOT = poly(3,4-ethylenedioxythiophene). Please click here to view a larger version of this figure.
Figure 3: Cyclic voltammograms for different concentrations of UA in phosphate buffer, pH 6.6. (A) Bare gold microelectrode (background subtracted) and (C) PEDOT-modified gold microelectrode (background subtracted), measurements taken immediately after inserting the electrode into the solution at a scan rate of 100 mV/s. (B) Plot of limiting current at 0.8 V versus UA concentration on the bare gold microelectrode. (D) Plot of anodic peak current (Ip.a/µA) versus UA concentration on the PEDOT-modified gold microelectrode. (n=3). This figure has been modified from15. Abbreviations: UA = uric acid; PEDOT = poly(3,4-ethylenedioxythiophene). Please click here to view a larger version of this figure.
Figure 4: Cyclic voltammograms (background subtracted). (A) Regular milk, Belgian chocolate milk, caramel, and white chocolate milk, and (B) regular milk and Colombian espresso milk on a PEDOT-modified gold microelectrode (10 µm diameter) at 100 mV/s. This figure has been modified from15. Abbreviation: PEDOT = poly(3,4-ethylenedioxythiophene). Please click here to view a larger version of this figure.
The CV method allows for fast and simple measurement of different analytes in foods, wine and beverages, plant extracts, and even biological samples. This technique produces a wide variety of data, including oxidation/reduction peak potentials, peak current values of the target analyte (proportional to concentration), and all other current and potential values after each CV run. Although using CV is relatively easy, the collected data sometimes need to be converted from Binary files to Text Comma format, depending on the potentiostat system used. For instance, in the case of the CH instrument, the data can be saved in Text Comma or CSV formats directly after each run. This makes the data analysis easier in a spreadsheet after converting texts to columns. After the CV scans of the milk or UA standard samples were obtained at the same potential ranges, they were plotted on a single graph for direct comparison. To present the data for publications, graphs can also be plotted in Origin or SigmaPlot and then exported as TIF or the required graphic file types.
Common problems with this method can be artifacts in the CV trace. These can arise from electrical connection errors, likely due to the connection clips (i.e., clips that attach wires to each electrode) that have become rusted or due to gold microelectrodes not being cleaned properly. Using sandpaper to remove rust from the clips or replacing them, and re-cleaning the microelectrode and re-running CV cycles after inserting it in the H2SO4 solution may resolve the issue.
Cleaning the microelectrode is an important step in this experiment, which can otherwise result in a low current signal or noise. Cleaning the microelectrode is also very important as bubbles can form when the microelectrode is not very clean. When the locations of the gold oxidation and reduction peaks and the peak heights obtained are consistent and correct, the electrode is ready to run the electropolymerization. When the potentiostat or electrode connections are faulty, there will be noise in the CV scan, or the output will appear like spreading dots. Before a run, it is important to double-check that all the electrode connections are connected correctly, that there is no gas bubble near the tip of the Ag/AgCl reference electrode, and that the electrodes are not touching in the electrochemical cell. The replacement of the clips and connection wires or tapping the reference electrode tip with a finger can be a useful troubleshooting approach.
During the formation of a PEDOT electrode, as the chosen conducting polymer, the organic electrolyte (LiClO4 in PC) and the aqueous NaClO4 solutions should be degassed before running the electropolymerization. It is imperative to use an EDOT chemical that has not expired or oxidized or been contaminated by other analytical grade chemicals. The fresh PEDOT layers that are formed every time on the electrode surface are different in terms of current growth. If the procedure is kept constant and the electrode is cleaned sufficiently, the CV cycles of electropolymerization would grow by the same current value each time, confirming the accuracy and consistency of the method. It is also worth noting that the amount of the EDOT monomer used in the organic solution was 10 times higher than the EDOT monomer in the aqueous/ACN solution. Although this may seem not comparable, it was considered preferable because our preliminary experiments showed that an aqueous 0.1 M EDOT solution did not form a stable PEDOT layer due to lower solubility in an aqueous electrolyte solution. In contrast, the PEDOT layer formed using 0.01 M EDOT in an organic solution did not have sufficient growth on the electrode surface compared to the aqueous 0.1 M EDOT solution. Hence, those EDOT amounts used for organic and aqueous electropolymerization were selected for this study.
One of the limitations of the CV method when bare electrodes are used is the difficulty to separate peaks when interfering agents exist. However, this problem was resolved when PEDOT was used to modify the electrode surface. For instance, when UA was the target analyte to be detected in milk, it was identified separately from its interfering agent, ascorbic acid, due to the redox mediating role of PEDOT, leading to an earlier and well-separated peak for ascorbic acid. At the same time, even with the PEDOT electrode, when analyzing flavored milk, it can be challenging to separate the UA peak properly from the other ingredients that have close oxidation potentials to UA, leading to a merging of peaks.
To conclude, although troubleshooting may be required intermittently, the use of the CV and PEDOT nanolayers on the electrode surface is advantageous for detecting target analytes such as UA in standard solutions and complex matrix solutions, such as milk samples, without any pretreatments. Compared to the high-performance liquid chromatography technique, this CV method is fast and does not need time-consuming pretreatment steps to remove fat or proteins from milk samples. Further, PEDOT makes the microelectrode highly selective and sensitive, giving a sharp peak for UA analysis.
The authors have nothing to disclose.
Thanks to the funding provided by the New Zealand Ministry of Business, Innovation and Employment (MBIE) within the "High Performance Sensors" program.
Acetonitrile | Baker Analyzed HPLC Ultra Gradient Solvent | 75-05-8 | HPLC grade |
Alumina polishing pad | BASi, USA | MF-1040 | tan/velvet color |
Belgian chocolate milk | Puhoi Valley dairy company, Auckland, NZ | _ | Buy from local supermarket |
Caramel/white chocolate milk | Puhoi Valley dairy company, Auckland, NZ | _ | Buy from local supermarket |
CH instrument | CH instruments, Inc. USA | _ | Model CHI660E |
Counter electrode | BASi, USA | MW-1032 | 7.5 cm long platinum wire (0.5 mm diameter) auxiliary/counter electrode, 99.95% purity |
Disodium hydrogen phosphate (Na2HPO4, 2H2O) | Scharlau Chemie SA, Barcelona, Spain | 10028-24-7 | Weigh 17.8 g |
DURAN bottle | University of Auckland | _ | The glasswares were made locally at the University of Auckland |
Electrochemical cell | BASi, USA | MF-1208 | 5-15 mL volume, glass |
Electrode Polishing Alumina Suspension | BASi, USA | CF-1050 | 7 mL of 0.05 µm particle size alumina polish |
Espresso milk | Puhoi Valley dairy company, Auckland, NZ | _ | Buy from local supermarket |
3,4-Ethylenedioxythiophene (EDOT), 97% | Sigma-Aldrich | 126213-50-1 | Take 10.68 μL from bottle |
FEI ESEM Quanta 200 FEG | USA | _ | SEM equipped with a Schottky field emission gun (FEG) for optimal spatial resolution. The instrument can be used in high vacuum mode (HV), low-vacuum mode (LV) and the so called ESEM (Environmental SEM) mode. |
Gold microelectrode | BASi, USA | MF-2006 | Working electrode (10 μm diameter) |
Lithium perchlorate, ACS reagent, ≥95% | Sigma-Aldrich | 7791-03-9 | Make 0.1 M solution |
Micropipettes | Eppendorf | _ | 10-100 μL and 100-1000 volumes |
MilliQ water | Thermo Scientific, USA | _ | 18.2 MΩ/cm at 25°C, Barnstead Nanopure Diamond Water Purification System |
Propylene carbonate, Anhydrous, 99.7% | Sigma-Aldrich | 108-32-7 | Take 20 mL from bottle |
Reference electrode | BASi, USA | MF-2052 | Silver/silver chloride (Ag/AgCl) electrode to be kept in 3 M sodium chloride |
Replacement glass polishing plate | BASi, USA | MF-2128 | Glass plate as a stand to attach the polishing pad on it |
Sodium dihydrogen phosphate (NaH2PO4, 1H2O) | Sigma-Aldrich | 10049-21-5 | Weigh 13.8 g |
Sodium hydroxide pearls, AR | ECP-Analytical Reagent | 1310-73-2 | Make 0.1 M solution |
Sodium perchlorate, ACS reagent, ≥98% | Sigma-Aldrich | 7601-89-0 | Make 0.1 M solution |
Sulfuric acid (98%) | Merck | 7664-93-9 | Make 0.5 M solution |
Uric acid | Sigma-Aldrich | 69-93-2 | Make 1 mM solution |
Whole milk | Anchor dairy company, Auckland, NZ | Blue cap milk, buy from local supermarket |