A method is presented to build a custom low-cost, mode-locked femtosecond fiber laser for potential applications in multiphoton microscopy, endoscopy, and photomedicine. This laser is built using commercially available parts and basic splicing techniques.
A protocol is presented to build a custom low-cost yet high-performance femtosecond (fs) fiber laser. This all-normal-dispersion (ANDi) ytterbium-doped fiber laser is built completely using commercially available parts, including $8,000 in fiber optic and pump laser components, plus $4,800 in standard optical components and extra-cavity accessories. Researchers new to fiber optic device fabrication may also consider investing in basic fiber splicing and laser pulse characterization equipment (~$63,000). Important for optimal laser operation, methods to verify true versus apparent (partial or noise-like) mode-locked performance are presented. This system achieves 70 fs pulse duration with a center wavelength of approximately 1,070 nm and a pulse repetition rate of 31 MHz. This fiber laser exhibits the peak performance that may be obtained for an easily assembled fiber laser system, which makes this design ideal for research laboratories aiming to develop compact and portable fs laser technologies that enable new implementations of clinical multiphoton microscopy and fs surgery.
Solid state femtosecond (fs) pulsed lasers are widely used for microscopy and biological research. One typical example is the usage of multiphoton excitation (MPE) fluorescence microscopy, where high peak power and low average power are desired to facilitate the MPE process while minimizing photodamage mechanisms. Many high-performance solid-state lasers are commercially available, and when combined with an optical parametric oscillator (OPO), the laser wavelength can be tuned over a wide range1. For example, commercial oscillator-OPO systems generate <120 fs pulse durations (typically with an 80 MHz pulse repetition rate) and >1 W average power from 680 to 1,300 nm. However, the cost of these commercial tunable fs laser systems is significant (>$200,000), and solid-state systems generally require water cooling and are not portable for clinical applications.
Ultrashort pulsed fiber laser technology has matured in the past few years. The cost of a commercial fs pulsed fiber laser is typically significantly lower than solid-state lasers, albeit without the capability of broad wavelength tuning afforded by the solid-state systems mentioned above. Note that fiber lasers can be paired with OPOs when desired (i.e., hybrid fiber-solid-state systems). The large surface-to-volume ratio of fiber laser systems enables efficient air cooling2. Hence, fiber lasers are more portable than solid-state systems due to their relatively small size and simplified cooling system. Further, fusion splicing of the fiber components reduces system complexity and mechanical drift in contrast to the free-space alignment of the optical components making up solid-state devices. All of these features make fiber lasers ideal for clinical applications. In fact, all-fiber lasers have been developed for low-maintenance operation3,4,5, and all-polarization-maintaining (PM)-fiber lasers are stable to environmental factors including changes in temperature and humidity as well as mechanical vibrations2,6,7,8.
Here, a method is presented to build a cost-efficient fs pulsed ANDi fiber laser with commercially available parts and standard fiber splicing techniques. Methods to characterize pulse repetition rate, duration, and coherence (full mode-lock) are also presented. The resulting fiber laser generates mode-locked pulses that can be compressed to 70 fs with a repetition rate of 31 MHz and a wavelength centered at 1,060 to 1,070 nm. The maximum power output from the laser cavity is approximately 1 W. The pulse physics of ANDi fiber lasers elegantly utilizes nonlinear polarization evolution intrinsic to optical fiber as a key component of the saturable absorber2,3,9,10,11. However, this means that the ANDi design is not easily implemented using PM fiber (although an all-PM fiber implementation of ANDi mode-locking has been reported, albeit with low power and ps pulse duration12). Thus, environmental stability requires significant engineering. Next generation fiber laser designs, such as the Mamyshev oscillator, have the potential to offer complete environmental stability as all-PM-fiber devices capable of an order-of-magnitude increase in intracavity pulse energy as well as offering significant decreases in pulse duration to enable applications that rely on broad pulse spectra13,14. Custom fabrication of these innovative new fs fiber laser designs requires know-how and fiber splicing experience.
1. Splice single mode fibers (SMF)
NOTE: Section 1 consists of general steps to splice SMFs. This is a non-essential, but recommended, step for practicing fiber splices using inexpensive fiber. This step ensures proper performance of the splicing equipment before using more valuable fiber optic materials.
2. Assemble the fiber parts
3. Mount the fiber parts to the optical table
4. Assemble the free-space parts
5. Set up extra-cavity components
6. Attaining mode-locked performance with characterization of the laser pulse output
It is critical to verify mode-locked operation upon completion of the fiber laser fabrication procedures. Signatures of optimal fs pulse generation and laser stability are as follows: First, the output pulse may be sufficiently characterized by the instrumentation outlined in step 6. The pulse spectrum output from the laser oscillator should be centered near 1,070 nm with the characteristic cat-ear or Batman shape that indicates mode-locking as predicted by numerical simulation of ANDi pulse physics15 (Figure 2A). Although the characteristic spectrum is an excellent indicator of pulse coherence, additional tests are warranted to ensure full mode-locking, stability, and the expected laser performance. As a further diagnostic for mode-locking, the pulse duration and pulse repetition power spectra are measured using the autocorrelator and RF spectrum analyzer, respectively. A single peak without a pedestal is expected for both measurements during mode-locked operation. During the autocorrelation measurements, the grating pair can be tuned to achieve pulse compression. Pulse durations of 70 fs (full-width-half-maximum) were measured (Figure 2B). This dechirped pulse duration approaches the estimated transform limited compression of the present laser design: the transform limit is computed using the measured pulse spectrum. Second, pulse stability may be tested by continuously monitoring the average output power and the pulse spectrum. The power drift is less than ±3.5% over 24 h (Figure 2C) without active cooling when the laser setup is mounted on a floating optical table with vibration damping. This level of stability is sufficient for many imaging experiments. The system then remains stable and self-starting for more than a week when powered down. The free-space components undergo mechanical drift and the mode-lock is lost after several weeks, but mode-locking can often be re-obtained by minor adjustments of the waveplates as outlined in step 6.
Once mode-locking is verified, it is also important to test the imaging performance during practical MPE and nonlinear microscopy experiments using simple test target and biological samples. For example, the custom fiber laser output may be directed into a commercial laser scanning microscope for two-photon excitation (2PE) fluorescence imaging (Figure 3A). Note that the extra-cavity isolator, although lossy, is necessary to prevent back reflections from the microscope optics from entering the laser oscillator. These back reflections often interrupt mode-locking and fluorescence signal generation during imaging. Here, a test was conducted with a commercial confocal laser scanning microscope and a descanned detector with a pinhole set to the maximum size setting in order to increase the collected fluorescence signal. One simple test sample for microscopy is the measurement of a fluorescent dye solution. A suggested first microscopy experiment is to measure the fluorescent dye signal during adjustments of the pulse power using a set of neutral density filters. This helps verify that the fluorescence signal is quadratically dependent on the laser power delivered to the sample plane (Figure 3B), which is the expected response for 2PE. Next, images of biological specimens may be collected usingnonlinear 2PE tissue autofluorescence, for instance (see Figure 3C, an unstained, fixed brine shrimp sample) as well as second harmonic generation (SHG) from collagen fibrils and 2PE of extrinsic fluorescent stains (see Figure 3D, a freshly excised chicken tissue specimen stained with rhodamine B). As an additional verification of 2PE, collected 2PE hyperspectral images of multicolor fluorescent microsphere test targets were compared with hyperspectral images taken by linear excitation with commercial diode lasers (Figure 4). The single-photon excitation and 2PE fluorescence spectra were analyzed and compared for two of the microsphere colors corresponding to two fluorescent dyes excited separately by commercial, continuous wave 514 nm and 594 nm lasers. The fluorescence spectra excited by the custom-built laser are identical to the spectra taken with the commercial continuous wave lasers (single-photon excitation). Collectively, these results indicate that the custom fs fiber laser generates pulses with sufficient peak power and uniformity to generate 2PE fluorescence and SHG.
Figure 1: Schematic of the custom fiber laser and pulse characterization setup. The numbered black lines 1 and 2 indicate the pump laser output. The numbered black lines 3−7 indicate intracavity fibers with the length of each fiber between the splice points indicated in meters. The unnumbered black lines indicate extra-cavity fibers. The cross (x) marks indicate splice points. The red lines are free-space light paths. The thick black line between the OSC and the photodiode (PD) indicates a BNC cable. The RF spectrum analyzer, which takes the same position as the OSC when being used, is not shown in the figure because the RF spectrum analyzer may be swapped into the setup for the OSC using the BNC connector. Please click here to view a larger version of this figure.
Figure 2: The results of laser characterization. (A) The spectrum of the output pulse from mode-locking operation compared with numerical simulation. (B) The intensity autocorrelation signal of the dechirped pulse compared to numerical simulation of the transform limit. (C) The output power of the laser during two 24 h stability tests. (Adapted from Davoudzadeh et. al.17) Please click here to view a larger version of this figure.
Figure 3: The results of MPE microscopy performance tests. (A) Schematic of the custom-built fiber laser with its output directed into a commercial confocal microscope. (B) The log-log plot demonstrating the quadratic dependence of the MPE fluorescence signal as a function of laser output power, measured using a solution of fluorescent dye. (C) 2PE autofluorescence image of an unstained and fixed brine shrimp sample using the custom fs fiber laser. (D) SHG (cyan) of collagen fibrils and 2PE fluorescence (magenta) of rhodamine B-stained cells from a freshly excised chicken tissue using the custom fs fiber laser. Scale bars = 50 µm. (Adapted from Davoudzadeh et. al.17) Please click here to view a larger version of this figure.
Figure 4: A comparison of 2PE fluorescence using the custom fs fiber laser versus single-photon excitation (1PE) using commercial diode lasers. (A) A multichannel 1PE image of spectrally distinct microbeads using several different diode lasers (Left; 1PE wavelengths are listed in nm.) The fluorescent intensity profile of the same beads excited by a 514 nm diode laser (Middle) and by the custom fs fiber laser (Right). Scale bars = 50 µm. (B) The normalized spectra of green (left) and red (right) beads excited by the diode laser versus the custom fs fiber laser. (Adapted from Davoudzadeh et. al.17) Please click here to view a larger version of this figure.
Splicing point | A | B | C | D |
Left fiber index | 1 | 3 | 4 | 6 |
L coating diameter (μm) | 250 | 250 | 250 | 250 |
L clad diameter (μm) | 125 | 130 | 125 | 125 |
L core diameter (μm) | 105 | 5 | 6 | 6 |
L MFD (μm) | 105 | 4.8 | 7 | 6.2 |
Right fiber index | 2 | 4 | 5 | 7 |
R coating diameter (μm) | 250 | 250 | 250 | 250 |
R clad diameter (μm) | 125 | 125 | 125 | 130 |
R core diameter (μm) | 105 | 6 | 6 | 5 |
R MFD (μm) | 105 | 7 | 6.2 | 4.8 |
Table 1: A summary of the parameters for the pump laser fiber splice point (A) as well as the three intracavity fiber splice points (B-D). Here the direction of light propagation is from the left fiber to the right fiber. L = left fiber in splice joint; R = right fiber in splice joint; MFD = mean field diameter.
The protocols outlined here synthesize know-how and expertise that have been common practice in the laser physics laboratory for decades, but which is frequently unfamiliar to many biomedical researchers. This work attempts to make this ultrafast fiber laser technology more accessible to the broader community. The ANDi fiber laser design is well-established, as first developed in seminal works by Wise and colleagues3. However, implementations of this technology by other groups have sometimes resulted in reports of lasers that do not operate properly, illustrating the need to further educate biomedical researchers in nontrivial aspects of pulse characterization and mode-locked operation.
Note that custom laser fabrication and operation is generally not suitable for laboratories unfamiliar with laser operation and safety. Laser safety training and consideration of hazards is essential before attempting construction of a class 4 laser. Because the laser system is open, there are two major reflection beams (coming from the compressor gratings and the in-cavity PBS) and several minor reflections from other optics that need to be blocked. The free-space components should be secured to a stable optical table in order to maintain the alignment. In contrast, commercial lasers are always enclosed for safety and often utilize auto-alignment mechanisms, making them easier and safer to operate.
As mentioned, the custom fs fiber laser presented here represents perhaps the best performance that can be expected for an easily constructed system that minimizes material costs. The design and quality of the splices is a critical factor for the laser efficiency, ease of fabrication, and robustness to burn point damage. A low-quality splice cannot only reduce the pump output efficiency, but also generate heat during operation and, thus, damage the cavity. To achieve high-quality splices, one needs to make sure the fiber cleaver and splicer are clean. As mentioned above, cotton swabs soaked with alcohol should be used to clean all working surfaces on a regular basis. In addition, when large cleave angles (>0.3°) occur, it is strongly advised to recleave to improve the splice quality.
Once mode-locked, the system is quite stable and remains self-starting during a period of more than a week. In case of accidental perturbations in the system or mechanical drift of the free-space components over time, the system will lose mode-locking, but the mode-locking laser can often be easily recovered by slightly adjusting the wave plates. To maintain stable output, temperature control of the active fiber is key. Therefore, the system is best used in an air-conditioned room with minimal air flow near it. The system is relatively impervious to small vibrations. In fact, the effect of mechanical vibration cannot be observed in both the temporal and spectral domains if the system is put on a passive damped optical table. Touching the fiber components of the oscillator will perturb the mode-lock, but mode-locking is recovered simply by returning the fiber back to its approximate original position.
Finally, the compact form factor of fs fiber lasers is attractive for developing mobile clinical systems. (e.g., mobile cart-based systems). While smaller in size compared to a solid-state laser, the custom fiber laser design presented here contains several free-space components that require alignment. This significantly limits the mobility of the system. It is possible to replace all of these free-space components with fiber component analogs. Future work will include development of new all-fiber laser designs using PM fiber to develop systems that are robust to environmental changes.
The authors have nothing to disclose.
We thank Drs. E. Cronin-Furman and M. Weitzman (Olympus Corporation of the Americas Scientific Solutions Group) for assistance in acquiring images. This work was supported by National Institutes of Health Grant K22CA181611 (to B.Q.S.) and the Richard and Susan Smith Family Foundation (Newton, M.A.) Smith Family Award for Excellence in Biomedical Research (to B.Q.S.).
Adapters, mirrors, posts, mounts, and translational stage (optomechanics) | Thorlabs | TR6-P5 (3x), AD12NT (2x), PFSQ20-03-M01, PFSQ05-03-M01, KMS, KM100C, KM100CL, KM200S, LT1, LT101, UPH2-P5, UPH3-P5 (2x) | Standard optical components |
Advanced optical fiber cleaver | AFL | CT-100 | |
Autocorrelator | Femtochrome | FR-103XL/IR/FA/CDA | |
Beamsplitter mount | Thorlabs | BSH1/M | |
Factory fusion splicer | AFL | FSM-100P | |
Fiber collimators | OZ Optics (Canada) | LPC-08-1064-6/125-S-1.6-7.5AS-60-X-1-2-HPC | 3x |
Fiber-coupled,high-speed photodiode detector | Thorlabs | DET08CFC | |
Free-space isolator | Thorlabs | IO-5-1050-HP | |
Free-space isolator | Thorlabs | IO-3D-1050-VLP | |
Half waveplate | Union Optics (China) | WPZ2312 | 2x |
High power multimode fiber pump module | Gauss Lasers (China) | Pump-MM-976-10 | |
High power pump and signal combiner | ITF Technology (Canada) | MMC02112DF1 | |
Index matching gel | Thorlabs | G608N3 | |
Optical spectrum analyzer | Keysight | Agilent 70951B | |
Oscilloscope | Keysight | Agilent 54845A | |
Passive double clad fiber(5/130 μm) | ITF Technology (Canada) | MMC02112DF1 | 3m, Included with combiner |
Polarizing beamsplitter | Thorlabs | PBS253 | |
Quarter waveplates | Union Optics (China) | WPZ4312 | 2x |
Quartz birefringent filter plate | Newlight (Canada) | BIR1060 | |
RF spectrum analyzer | Tektronix | RSA306B | |
Single mode fiber (6/125 μm) | OZ Optics (Canada) | LPC-08-1064-6/125-S-1.6-7.5AS-60-X-1-2-HPC | 1m, Included with collimators |
Single mode fiber coupler | AFW (Australia) | FOSC-2-64-30-L-1-H64-2 | |
Transmission diffraction grating 1 | LightSmyth | T-1000-1040-3212-94 | For compressor |
Transmission diffraction grating 2 | LightSmyth | T-1000-1040-60×12.3-94 | For compressor |
Waveplate rotation mount | Thorlabs | RSP1/M | 4x |
Ytterbium-doped single mode double clad fiber | Thorlabs | YB1200-6/125DC | 3m |