Synthesis schemes to prepare highly stable wood fiber-based hairy nanoparticles and functional cellulose-based biopolymers have been detailed.
Nanoparticles, as one of the key materials in nanotechnology and nanomedicine, have gained significant importance during the past decade. While metal-based nanoparticles are associated with synthetic and environmental hassles, cellulose introduces a green, sustainable alternative for nanoparticle synthesis. Here, we present the chemical synthesis and separation procedures to produce new classes of hairy nanoparticles (bearing both amorphous and crystalline regions) and biopolymers based on wood fibers. Through periodate oxidation of soft wood pulp, the glucose ring of cellulose is opened at the C2-C3 bond to form 2,3-dialdehyde groups. Further heating of the partially oxidized fibers (e.g., T = 80 °C) results in three products, namely fibrous oxidized cellulose, sterically stabilized nanocrystalline cellulose (SNCC), and dissolved dialdehyde modified cellulose (DAMC), which are well separated by intermittent centrifugation and co-solvent addition. The partially oxidized fibers (without heating) were used as a highly reactive intermediate to react with chlorite for converting almost all aldehyde to carboxyl groups. Co-solvent precipitation and centrifugation resulted in electrosterically stabilized nanocrystalline cellulose (ENCC) and dicarboxylated cellulose (DCC). The aldehyde content of SNCC and consequently surface charge of ENCC (carboxyl content) were precisely controlled by controlling the periodate oxidation reaction time, resulting in highly stable nanoparticles bearing more than 7 mmol functional groups per gram of nanoparticles (e.g., as compared to conventional NCC bearing << 1 mmol functional group/g). Atomic force microscopy (AFM), transmission electron microscopy (TEM), and scanning electron microscopy (SEM) attested to the rod-like morphology. Conductometric titration, Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR), dynamic light scattering (DLS), electrokinetic-sonic-amplitude (ESA) and acoustic attenuation spectroscopy shed light on the superior properties of these nanomaterials.
Cellulose, as the most abundant biopolymer in the world, has been served recently as a key raw material to yield crystalline nanoparticles named nanocrystalline cellulose (NCC, also known as cellulose nanocrystals CNC)1. To understand the mechanism of NCC synthesis, the structure of cellulose fibers needs to be explored. Cellulose is a linear and polydispersed polymer comprising poly-beta(1,4)-D-glucose residues2. The sugar rings in each monomer are connected through glycosidic oxygen to form chains of (1-1.5) x 104 glucopyranose units2,3, introducing alternating crystalline parts and disordered, amorphous regions, first reported by Nageli and Schwendener2,4. Depending on the source, crystalline parts of cellulose can adopt various polymorphs5.
If a cellulose fiber is treated with a strong acid, such as sulfuric acid, the amorphous phase can be completely hydrolyzed away to disrupt the polymer and produce crystalline particles of various aspect ratio depending on the source (e.g., wood and cotton yield more than 90% crystalline nanorods of width ~ 5-10 nm and length ~ 100-300 nm, whereas tunicin, bacteria, and algae produce 5-60 nm wide and 100 nm to several micrometer long NCCs)6. Readers are referred to the vast amount of literature available on the scientific and engineering aspects of these nanomaterials2,5,7-16. Despite numerous interesting properties of these nanoparticles, their colloidal stability has always been an issue at high salt concentrations and high/low pH due to their relatively low surface charge content (less than 1 mmol/g)17.
Instead of strong acid hydrolysis, cellulose fibers can be treated with an oxidizing agent (periodate), cleaving C2-C3 linkage in the anhydro D-glucopyranose residues to form 2,3-dialdehyde units with no significant side reactions18,19. These partially oxidized fibers can be used as a valuable intermediate material to produce nanoparticles bearing both amorphous and crystalline regions (hairy nanocrystalline celluloses) using solely chemical reactions without any mechanical shear or ultrasonication20. When the partial oxidation degree DS < 2, heating oxidized fibers results in three batches of products, namely fibrous cellulose, water dispersible dialdehyde cellulose nanowhiskers called sterically stabilized nanocrystalline cellulose (SNCC), and dissolved dialdehyde modified cellulose (DAMC), which can be isolated by precise control over the co-solvent addition and intermittent centrifugation21.
Performing controlled chlorite oxidation on the partially oxidized fibers converts almost all the aldehyde groups to carboxyl units, which can introduce as high as 7 mmol COOH groups per gram of nanocrystalline cellulose depending on the aldehyde content18, acting as stabilizers. These nanoparticles are called electrosterically stabilized nanocrystalline cellulose (ENCC). Furthermore, it has been confirmed that soft layers of charged hair-like protruding chains exist on ENCC17. This material has been used as a highly efficient adsorbent to scavenge heavy metal ions22. The charge of these nanoparticles can be precisely controlled by controlling the periodate reaction time23.
Despite known oxidation reactions of cellulose, the production of SNCC and ENCC has never been reported by any other research groups most probably due to the separation challenges. We have been able to successfully synthesize and isolate various fractions of nanoproducts by precisely designing the reaction and separation steps. This visual article demonstrates with complete detail how to reproducibly prepare and characterize the aforementioned novel nanowhiskers bearing both amorphous and crystalline parts from wood fibers. This tutorial may be an asset for active researchers in the fields of soft material, biological, and medicinal sciences, nanotechnology and nanophotonics, environmental science and engineering, and physics.
CAUTION: Read the material safety data sheets (MSDS) of all the chemicals before touching them. Many of the chemicals used in this work may cause severe health damages. Using personal protection such as lab coat, gloves, and goggles is a must. Do not forget that safety comes first. The water used throughout the synthesis is distilled water.
1. Preparation of Partially Oxidized Fibers as an Intermediate
2. Synthesis of SNCC and DAMC
3. Synthesis of ENCC and DCC
4. Dialysis Procedure to Purify SNCC, DAMC, ENCC or DCC
5. Post-purification Characterization: Solid Phase and Charge Concentrations Measurement
The mass portion and charge content of each fraction during the periodate and chlorite oxidation of pulp depends on the reaction time (Table 1). Moreover, DAC molecular weight depends on heating condition and residence time (Table 2). Once SNCC and DAMC are made, they precipitate out by adding propanol (Figure 1). To measure the charge content of ENCC, conductometric titration is performed (Figure 2). NCC and ENCC colloidal behavior is affected by the ionic strength and pH. The size and zeta-potential of NCC and ENCC versus KCl salt concentration and pH are presented in Figure 3. SNCC is a neutral particle and its size is affected by the added propanol (Figure 3). Transmission electron microscopy (TEM) and atomic force microscopy (AFM) images of NCC, ENCC, and SNCC (Figure 4) attest that these particles benefit from a similar crystalline body. Bearing a high carboxyl group content, ENCC is able to separate a high amount of copper ions from aqueous systems (Figure 5). FTIR spectra and 13C NMR of ENCC/DCC and SNCC reveal the chemical structure differences with conventional NCC and cellulose pulp (Figure 6). Finally, X-ray diffraction (XRD) of various fractions of oxidized cellulose (Figure 7) shed light on the crystallinity of these materials.
Periodate oxidation time (hr) | Aldehyde content (mmol/g) | Fraction | Mass ratio (%) | Charge content (mmol/g) |
10 | 1.5 | 1 | 90 | 1.2 |
2 | 3.5 | 3.6 | ||
3 | 7.5 | 3.95 | ||
16 | 2.5 | 1 | 82 | 2.15 |
2 | 5 | 4.25 | ||
3 | 12 | 4.6 | ||
24 | 3.5 | 1 | 69 | 2.9 |
2 | 10 | 4.8 | ||
3 | 21 | 5.25 | ||
96 | 6.5 | 1 | 9 | 4.05 |
2 | 52 | 6.6 | ||
3 | 40 | 6.95 |
Table 1. Mass portion and charge content of each fraction during periodate and chlorite oxidation of pulp23.
Temperature (°C) | Heating time (hr) | Residence time in water at RT (days) | Average molar mass (kDa) | Degree of polymerization |
80 | 6 | 1 | 85.1 | 532 |
80 | 6 | 15 | 41.3 | 258 |
80 | 6 | 61 | 4.1 | 26 |
80 | 10 | 61 | 3.4 | 21 |
90 | 6 | 61 | 3.3 | 21 |
90 | 17 | 61 | 1.6 | 10 |
Table 2. DAC molecular weight dependency on heating condition and residence time21.
Figure 1. Precipitated SNCC and DAMC versus added propanol21. Please click here to view a larger version of this figure.
Figure 2. Conductometric titration graph for ENCC. COOH concentration = 0.01195 (VNaOH) * 10 mM (NaOH concentration) / 0.02 g (initial ENCC) ~ 5.98 mmol/g. Please click here to view a larger version of this figure.
Figure 3. (A) NCC and ENCC behavior at high ionic strength17. (B) Size evolution of SNCC versus added propanol21. (C–F) NCC (circles) ENCC (squares) size and zeta potential versus KCl salt concentration and pH obtained from electrokinetic-sonic-amplitude (ESA) and acoustic attenuation spectroscopy17. Note that stars in panel (C) represent dynamic light scattering (DLS) size. Please click here to view a larger version of this figure.
Figure 4. Transmission electron microscopy (TEM) and atomic force microscopy (AFM) images of (A) NCC21, ENCC at (B) 0 ppm, (C) 100 ppm, and (D) 300 ppm copper concentrations22, and (E&F) SNCC21. Please click here to view a larger version of this figure.
Figure 5. Copper removal capacity of ENCC q'e versus equilibrium copper concentration Ce22. Please click here to view a larger version of this figure.
Figure 6. (A) FTIR spectra of cellulose pulp (a, with charge content 0.06 mmol/g), first fraction (b), second fraction (c, i.e., ENCC), and third fraction (d, i.e., DCC with charge content 3.5 mmol/g)23. (B) Liquid phase 13C NMR of DCC (charge content 3.5 mmol/g)23. (C) FTIR spectra of cellulose pulp, NCC, and SNCC21. (D) Solid state 13C NMR of cellulose pulp, NCC, and SNCC21. Please click here to view a larger version of this figure.
Figure 7. X-ray diffraction (XRD) of various fractions of oxidized cellulose. (A) Initial cellulose, (B) first fraction of oxidized cellulose, (C) second fraction from oxidized cellulose, and (D) third fraction from oxidized cellulose (charge content = 3.5 mmol/g)23. Please click here to view a larger version of this figure.
Following the chemistry discussed in this visual paper, a spectrum of highly stable cellulose-based nanoparticles with tunable charge bearing both crystalline and amorphous phases (hairy nanocrystalline celluloses) are produced. Depending on the periodate oxidation time, as shown in Table 1, various products are yielded: oxidized fibers (fraction 1), SNCC (fraction 2), and DAMC (fraction 3) each of which providing unique properties, such as defined size, morphology, crystallinity, and aldehyde content. Further oxidation of these intermediate materials by chlorite results in various negatively charged species, namely fraction 1 (carboxylated pulp fibers), fraction 2 (ENCC), and fraction 3 (DCC) as stated in Table 1. If the periodate completely-oxidized pulp (DS = 2) is cooked, depending on the heating condition (temperature and incubation time), a series of dialdehyde cellulose (DAC) with various molecular weights and degrees of polymerization can be produced. Table 2 presents the molecular weight of DAC versus heating condition. Heating provides a facile way of converting partially periodate oxidized pulp into neutral, aldehyde functionalized nanoparticles (SNCC) and polymers (DAMC), which can be used as highly active intermediates. SNCC and DAMC are carefully isolated by adding a co-solvent such as propanol. In Figure 1, separated SNCC and DAMC versus added propanol is presented.
Once ENCC or DCC is made, simple conductometric titration is used to measure the surface charge (carboxyl) content as described in Figure 2. An equivalent amount of NaOH to neutralize the surface charge yields the charge density (e.g., ~ 6 mmol/g in Figure 2). The high charge density of ENCC stabilizes them electrostatically, which along with the excluded volume of the protruding dicarboxylated cellulose (DCC) chains, provide an electrosterically stabilization. In Figure 3A, it is shown that at ionic strength ~ 50 mM, NCC forms a gel, whereas ENCC remains as a stable dispersion up to at least 500 mM KCl. Such behavior is confirmed by studying the size of NCC and ENCC using acoustic attenuation spectroscopy: NCC size increases from ~ 50 nm to ~ 150 nm by increasing the ionic strength from 0 to 50 mM, while ENCC size decreases from ~ 220 nm to ~ 80 nm by increasing KCl concentration from 0 to 200 mM due to the retraction of protruding DCC chains (Figure 3C). The stable zeta-potential of ENCC at ~ -100 mV as compared to the decreasing trend of NCC zeta-potential from ~ -75 mV to ~ -40 mV attests to a high, stable charge on ENCC (Figure 3D). Furthermore, ENCC surface acts as a weak acid as compared to the strong acid surface groups on NCC (Figures 3E&F), resulting in pH-dependent (pH-independent) zeta-potential (and size) for ENCC (NCC) at 3 < pH < 12. Interestingly, SNCC size is affected by the co-solvent concentration as depicted in Figure 3B.
TEM and AFM images (Figure 4) of NCC, ENCC, and SNCC attest to similar crystalline part. Also, in the presence of a divalent heavy metal ion, such as copper, ENCCs form highly stable star-like aggregates at low Cu(II) concentration (e.g., 100 ppm, Figure 4C), whereas at high copper concentrations (e.g., 300 ppm, Figure 4D), large raft-like, unstable aggregates are formed. This is attributed to the partial and complete charge neutralization of ENCC at low and high copper concentrations, respectively22. Such tendency to adsorb heavy metal ions encouraged us to use ENCC to separate copper ions from aqueous systems. Figure 5 presents the copper removal capacity versus the equilibrium copper concentration22. Accordingly, 1 g ENCC is able to remove ~ 180 mg copper(II), which is equivalent to ENCC surface charge content. Such a high heavy metal ion removal capacity places this nanomaterial among highly efficient adsorbents22.
Comparing the FTIR spectra of the different fractions of oxidized pulp (Figure 6A) suggests that by increasing the fraction number, the peak intensity at 1,605 cm-1 corresponding to COONa increases as compared to the peak at 1,015 cm-1 (CH2-O-CH2)23. This attests to the gradual increase in the carboxyl content of the fractions23. Interestingly, in Figure 6C, the characteristic peaks of SNCC at 1,730 and 880 cm-1, as compared to cellulose pulp and NCC, reflect the stretching of carbonyl groups and the hemiacetal linkage, respectively21. The liquid phase 13C NMR of DCC (Figure 6B) shows peaks at 59 ppm (C6), and multiple peaks at 75-80 ppm (C4 and C5), 102 ppm (C1), and 175 ppm (carboxyl groups on C2 and C3)23. Figure 6D presents the solid state 13C NMR, which indicates the C4' shoulder peak corresponding to the amorphous phase of cellulose. The ratio of this peak to the sharp C4 peak (corresponding to crystalline cellulose) at 90 ppm is higher for NCC indicating higher crystallinity than cellulose pulp21. The broad peaks at 60-80 ppm and 85-105 ppm and the lack of carbonyl peaks at 175-180 ppm suggests hemiacetal linkage of aldehyde groups in SNCC21. X-ray diffraction (Figure 7) of cellulose and various oxidized fractions (1, 2, and 3) yields ~ 79%, 61%, 91%, and 23% crystallinity indices, respectively23.
In this article, it has been demonstrated how to prepare new classes of neutral or highly charged biopolymers and hairy nanoparticles from wood fibers. These novel green materials have exceptional colloidal and surface properties as compared to conventional nanocrystalline cellulose (NCC). They can be facilitated in a wide spectrum of applications such as environmental remediation, nanomedicine, nanocomposites and materials science, and micro- and nanoelectromechanical systems (MEMS/NEMS). This research and discovery opens a new horizon in the cellulose-based nanotechnology.
The authors have nothing to disclose.
Financial support from an Industrial Research Chair funded by FPInnovations and NSERC for a NSERC Discovery grant and from the NSERC Innovative Green Wood Fiber Products Network are acknowledged.
Q-90 softwood pulp | FPInnovations | – | – |
Sodium periodate | Sigma-Aldrich | S1878-500G/CAS7790-28-5 | Light sensitive, Strong oxidizer, must be kept away from flammable materials |
Sodium chloride | ACP Chemicals | S2830-3kg/7647-14-5 | – |
2-Propanol | Fisher | L-13597/67-63-0 | Flammable |
Ethylene glycol | Sigma-Aldrich | 102466-1L/107-21-1 | – |
Sodium hydroxide | Fisher | L-19234/1310-73-2 | Strong base, causes serious health effects |
Sodium chlorite | Sigma-Aldrich | 71388-250G/7758-19-2 | Reactive with reducing agents and combustible materials |
Hydrogen peroxide | Fisher | H325-500/7722-84-1 | Corrosive and oxidizing agent, keep in a cool and dark place |
Ethanol | Commercial alcohols | P016EAAN | Flammable |
Hydrochloric acid | ACP Chemicals | H-6100-500mL/7647-01-0 | Strong acid, causes serious health effects |
Hydroxylamine hydrochloride | Sigma-Aldrich | 159417-100G/5470-11-1 | Unstable at high temperature and humidity, mutagenic |
Centrifuge | Beckman Coulter | J2 | High rotary speed |
Fixed angle rotor | Beckman Coulter | JA-25.50 | Tighten the lid carefully |
Dialysis tubing | Spectrum Labs | Spectra (Part No. 132676) | Cutoff Mw = 12-14 kD, Length ~ 30 cm, width ~ 4.5 cm |
Aluminum cup | VWR | 611-1371 | 57 mm |
Titrator | Metrohm | 836 Titrando | – |