A simple and non-destructive technique that measures the average content of drug substances in formulated drug products containing fluorine using low-field fluorine-19 (19F) time-domain (TD) nuclear magnetic resonance (NMR) is presented here. The technique can be applied to the development and manufacturing of drugs in the pharmaceutical industry.
Here, we describe a protocol developed by our group that uses low-field fluorine-19 (19F) time-domain (TD) nuclear magnetic resonance (NMR) to measure the average content of fluorinated drugs in their formulated drug product forms: tablets or capsules. This method is specific to fluorinated drugs because it detects only the content of fluorine, avoiding interference from the excipients that lack fluorine. The advantages of measuring the active content of fluorinated drugs using low-field 19F TD-NMR versus high-field 19F solid-state (SS) NMR are the simplicity of the method; the low cost; and the non-destructive nature of the technique, with all samples recoverable in intact forms (e.g., powders, tablets, and capsules), making this technique affordable for any laboratory.
We have tested the method with three fluorinated drug products available on the market – cinacalcet, lansoprazole, and ciprofloxacin – with doses ranging from 15 to 500 mg. The results of the analyses, measured by low-field 19F TD-NMR, supported the reported label claims for the average drug content.
Based on the simplicity and reproducibility of the analysis, we envision this methodology being implemented in any laboratory, including manufacturing plants, as a process analytical technology (PAT) tool in the pharmaceutical industry.
In the pharmaceutical industry, the content of drug substances in their unit-of-dosage forms (e.g., tablets and capsules) must be within the range on the label claim to meet quality control and performance guidelines. High-performance liquid chromatography (HPLC) is the conventional analytical technique used to measure the content uniformity of drugs in their formulated forms. However, the method is lengthy and destructive, requiring the dissolution of the drug into its formulated form using the appropriate solvents prior to analysis. Even with automation, the process can take 1 – 3 h per sample, depending on the development of the appropriate analytical method1,2,3. In addition to HPLC, near-infrared (NIR) has been used for the same purpose and as a PAT tool, with the caveat of requiring the chemometric analysis of the data, making its implementation lengthy and more complex4. Both techniques are destructive, with the formulated drug discarded after analysis.
In this manuscript, we describe the step-by-step protocol of a methodology previously published by our group5 to measure the average content of fluorinated drugs in their dosage forms (e.g., tablets and capsules) using low-field 19F NMR. Over the years, the percentage of fluorinated drugs on the market approved by worldwide regulatory agencies as formulated drug products has increased from 2% in 1970 to 25% in 20136. Therefore, we believe that there is a demand to develop a simpler but more specific method than the currently available methods for the quality control of the content of fluorinated drugs in their formulated forms.
Drugs containing fluorine-19 (19F) in their structures have the advantage of being easily detected by 19F NMR due to its 100% abundance and 83% sensitivity compared to protons7. Direct measurement by 1H TD-NMR is not useful because both excipients and API have protons, and the total proton signal comes from all the components of the drug product, making it impractical to measure the API content in drug products using 1H TD-NMR. Therefore, measuring the drug content of fluorinated drug products using 19F TD-NMR has the advantage of no interference with excipients due to the lack of fluorine. To demonstrate our methodology of measuring the average drug content of fluorinated drug products, we selected three commercially formulated drug products containing fluorine in different dose ranges. Figure 1 depicts the structures of the drugs selected, where two of them – cinacalcet HCl8 and lansoprazole9-have a trifluoromethyl (CF3) group in their structures, with doses ranging from 15 to 90 mg, and the third one – ciprofloxacin HCl monohydrate10 – contains one fluorine atom attached to an aromatic ring, with a 500-mg dose.
Here, we demonstrate the methodology we have developed5 to quantitate the average drug content of fluorinated drug products using a low-field benchtop TD-NMR instrument (23.4 MHz for 1H and 22.0 MHz for 19F). We also compare two software packages (RI Calibration and Mnova software) that can be used to report the results.
Caution: Please consult all relevant material safety data sheets (MSDS) before using any chemicals. Drug substances in general are toxic and should be handled with the appropriate personal protective equipment (PPE; e.g., gloves, safety glasses, lab coat, full-length pants, and closed-toe shoes), with special caution when weighing powder materials. It is recommended to use a balance placed in a hood with good air flow to minimize the powder from solid materials disseminating out of the area surrounding the balance.
NOTE: The software instructions are specific for RINMR, RI Calibration, and Mnova. For other TD-NMR vendor instruments and software packages, the instructions will vary.
1. Preparation of Samples Prior to the 19F TD-NMR Measurement
2. Preparation of the NMR Instrument for Measurement
3. Measurement of the T1 or Longitudinal Relaxation Time for Standard Pure API Samples
4. Measuring Calibration Samples with Pure API
5. Measurement of the drug product samples as tablets
6. Generation of the calibration curves with pure API samples and adding the data from drug product samples as tablets in the calibration curves
7. Calculation of the Fluorinated API Drug Weight in the Formulated Drug Product Using the Calibration Curves
We have tested low-field 19F TD-NMR with three commercial drug products (cinacalcet, lansoprazole, and ciprofloxacin) to measure the average drug content of the fluorinated drug products. Figure 1 shows the structures of the tested drugs, displaying the locations of the fluorine atoms.
We tested several lots and dosage forms (i.e., 30, 60, and 90 mg) of cinacalcet tablets, one dosage form (15 mg) of brand-name and generic lots of lansoprazole capsules, and one dosage form (500 mg) and one lot of ciprofloxacin tablets. NMR signal decays for cinacalcet (Figure 2), as an example, and calibration curves for the three drugs (Figures 3 – 5) were obtained from the RI Calibration software using the average and fit methods and from Mnova using magnitude mode. Data from those curves were also plotted to check their reproducibility across the triplicates measurements (Figures 3 – 5), showing excellent linearity and good reproducibility. The results of the measurements for the three drugs are tabulated (Tables 1 – 3) and show good agreements with the label claims for the three drugs.
To test the effect on sample preparation, half of the tablets of ciprofloxacin were crushed. Table 3 shows that the results of the average drug content from the intact and the crushed tablets agree well with the label claim, indicating that there is no need to destroy the tablets to perform the measurement. In addition, it demonstrates that the method is non-destructive and that the samples can be recovered in their intact forms.
To determine the significance on the measurement of the physical and chemical forms, we used ciprofloxacin free base and HCl monohydrate as calibration standards to determine the average content of the drug in intact and crushed ciprofloxacin tablets. Figure 6 shows those results. Figure 6A depicts the results when ciprofloxacin HCl monohydrate was used as the calibration standard (red dots), and Figure 6B shows ciprofloxacin free base (red dots). The blue dots in Figure 6 correspond to the intact and crushed ciprofloxacin tablets. Only in Figure 6A does the average content of ciprofloxacin in the tablets and crushed tablets agree well with the label claim, indicating that the correct calibration standard is ciprofloxacin HCl monohydrate. X-ray powder diffraction (XRPD) data on cipro tablets, ciprofloxacin free base, and ciprofloxacin HCl monohydrate were recorded to confirm their different physical forms based on the XRPD patterns (Figure 7).
Figure 1. Chemical Structures of lansoprazole, Ciprofloxacin Hydrochloric Acid Monohydrate, and Cinacalcet Hydrochloric Acid.
Reprinted from5, copyright 2015, with permission from John Wiley & Sons. Please click here to view a larger version of this figure.
Figure 2. Decay of the NMR Signal, Measured for Cinacalcet HCl, Over Time, Showing the Different Data Treatments.
(A) RI Calibration software average method, (B) RI Calibration software fit method, and (C) Mnova software area method. The region from 5 – 300 points was used for the analysis for all data treatments. Reprinted from5, copyright 2015, with permission from John Wiley & Sons. Please click here to view a larger version of this figure.
Figure 3. Calibration Curves (NMR Signal versus Percentage of Drug) for Cinacalcet HCl, Calculated as Free Base, Generated from Measurements Performed in Triplicate.
(A) RI Calibration software in the average mode, (B) RI Calibration software in the fit mode, and (C) Mnova software area method. Reprinted from5, copyright 2015, with permission from John Wiley & Sons. Please click here to view a larger version of this figure.
Figure 4. Calibration Curves (NMR Signal versus Percentage of Drug) for lansoprazole, Generated from Measurements Performed in Triplicate.
(A) RI Calibration software in the average mode, (B) RI Calibration software in the fit mode, and (C) Mnova software area method. Reprinted from5, copyright 2015, with permission from John Wiley & Sons. Please click here to view a larger version of this figure.
Figure 5. Calibration Curves (NMR Signal versus Percentage of Drug) for Ciprofloxacin HCl H2O, Calculated as the Free Base, Generated from Measurements Performed in Triplicate.
(A) RI Calibration software in the average mode, (B) RI Calibration software in the fit mode, and (C) Mnova software area method. Reprinted from5, copyright 2015, with permission from John Wiley & Sons. Please click here to view a larger version of this figure.
Figure 6. NMR Data.
NMR signal as a function of percentage of drug substance as free base for intact and crushed tablets of ciprofloxacin (blue dots) when using (A) ciprofloxacin HCl monohydrate (red dots) and (B) ciprofloxacin free base (red dots) as reference standards. The data was generated using Mnova software. Reprinted from5, copyright 2015, with permission from John Wiley & Sons. Please click here to view a larger version of this figure.
Figure 7. X-ray Power Diffraction Data.
X-ray power diffraction data for ciprofloxacin free base (top), ciprofloxacin drug product as cipro from the tablets (middle), and ciprofloxacin HCl monohydrate (bottom). Reprinted from5, copyright 2015, with permission from John Wiley & Sons. Please click here to view a larger version of this figure.
Table 1. Calculated Doses of Cinacalcet Free Base in Commercial Tablets, with their Statistics Calculated by the RI Calibration Software Package using the Average and Fit Methods and by the Mnova Software. Reprinted from5, copyright 2015, with permission from John Wiley & Sons.
Table 2. Calculated Doses of lansoprazole in Brand-name and Generic Capsules, with their Statistics Calculated by the RI Calibration Software Package using the Average and Fit Methods and by the Mnova Software. Reprinted from5, copyright 2015, with permission from John Wiley & Sons.
Table 3. Calculated Doses of Ciprofloxacin Generic Cipro Tablets and Crushed Tablets, with their Statistics Calculated by the RI Calibration Software Package using the Average and Fit Methods and by the Mnova Software. Reprinted from5, copyright 2015, with permission from John Wiley & Sons.
As more fluorinated drugs are becoming available in the market, we have developed a specific and simple methodology to measure the average drug content of fluorinated drug products using low-field 19F TD-NMR5. We tested this method on three commercial drug products: tablets containing cinacalcet HCl, capsules containing lansoprazole, and tablets containing ciprofloxacin HCl monohydrate. The advantages of this method are its specificity due to the lack of fluorine in the excipients and its simplicity. We tested the measurement capabilities on intact formulations (either capsules or tablets) for cinacalcet and lansoprazole formulated drugs. However, in the case of ciprofloxacin formulated drug, we tested intact and crushed tablets to evaluate sample preparation. Part of the development of the method focused on the comparison of two software packages, RI Calibration (common software for the quantitation of TD-NMR data) and a recent commercially available version of Mnova software that can process TD-NMR data (Mnova is one of the common software packages for processing high-field NMR data). We evaluated both software packages on their ability to report the results and on their compatibility with standard commercial office software packages5.
Cinacalcet8 HCl (Figure 1) is formulated as tablets in three doses (30, 60, and 90 mg, accounted as free base). We tested several lots from those three commercial dose strengths using our 19F TD-NMR methodology to calculate the average amounts of cinacalcet as free base in the tablets. Calibration curves for cinacalcet HCl were generated in triplicate, as indicated in the Protocol, using two software packages that provided linear calibration curves with good reproducibility (Figure 3). Table 1 shows the results that agree well with the label claim for the doses tested, with good standard deviation and percent relative standard deviation (RSD) values.
Lansoprazole9 (Figure 1) is sold in a 15-mg formulated dose, which is a model system to test our methodology for low-dose capsule formulations. We tested our method, as described above, and used samples as-received. As in the case of the cinacalcet HCl tablets, the calibration curves, as triplicates, were linear and had good reproducibility (Figure 4). The results of the analysis show that the dose tested agrees well with the label claim, with good standard deviation and percent RSD values (Table 2). Ciprofloxacin10 monohydrate hydrochloride (Figure 1) is formulated in tablets containing ciprofloxacin HCl monohydrate, with a 500-mg dose as free base. As in previous cases, the calibration curves in triplicate were linear, with good reproducibility (Figure 5). The results of the analysis show that the dose tested agrees well with the label claim, with good standard deviation and percent RSD values (Table 3). In this case, we also evaluated the method using intact and crushed tablets to determine the effects of sample preparation. In both cases, the results were in good agreement with the label claim (Table 3), demonstrating that the average drug content results are barely affected by the preparation of the sample.
Our method using 19F TD-NMR measures the average fluorinated drug content in formulated drug products, directly from their solid states as powders, tablets, or capsules, without the need of any other manipulation (e.g., dissolution, as in liquid chromatography (LC) methods). Therefore, the right chemical and the correct physical forms of the reference standards must be evaluated to determine their impact on the results of the analysis. To demonstrate this point, we built the calibration curves of ciprofloxacin with ciprofloxacin HCl monohydrate and its free base as the calibration standards. When the standard used for the calibration curve was the free base, the measurement of the formulated cipro tablets indicated 137.8% and 138.8% of drug substance in the formulated whole and crushed tablets, respectively (data represented in graph B of Figure 6 as blue dots). Obviously, these results are far from the label claim of the ciprofloxacin free base around 64.7% (Table 3). Graph A of Figure 6 shows the results agreeing with the label claim when the calibration curve is done with ciprofloxacin HCl monohydrate (red dots) to measure the cipro and crushed tablets (blue dots). The differences between the results are due to incorrect physical and chemical forms used as the free base for the reference standard samples. This assessment was confirmed by comparing the XRPD patterns of ciprofloxacin free base, ciprofloxacin HCl monohydrate, and generic cipro tablets. Ciprofloxacin free base has a different crystal form than ciprofloxacin HCl monohydrate and cipro tablets due to the different XRPD patterns (Figure 7).
When comparing the software packages for calibration, both RI Calibration and Mnova produce satisfactory results. Mnova has the advantage of being more compatible with other commercial office software packages for statistical and scientific graphing and data analysis, which is useful for reporting. Mnova software is revised and updated every year, while the RI Calibration software is not. Regarding the two data analysis methods used in RI Calibration, the "fit" method provides reasonable results but is poorer than the "average" method because the "fit" method relies on extrapolation to the zero of the measured data, adding more uncertainty to the final results.
In conclusion, we have developed a simple methodology based on low-field 19F TD-NMR to measure the average drug content of fluorine-containing drug products. This simple protocol provides results in good agreement with label claims in less time than classic methodologies (e.g., LC). The technique is non-destructive and does not required any sample manipulation, with complete sample recovery using intact forms during analysis (e.g., powder, tablets, and capsules). The standards used to build the calibration curve must have the same chemical and physical forms as the drug in the formulation form. Regarding the software packages used for the analysis (RI Calibration and Mnova), both are adequate, but Mnova is up-to-date and fully compatible with standard office software packages. Based on these conclusion, we foresee this methodology being implemented in laboratories and manufacturing plants as a process PAT tool in the pharmaceutical industry.
The authors have nothing to disclose.
This manuscript is based on a previously published article5. Reprinted from5, copyright 2015, with permission from John Wiley & Sons.
We are grateful to our management, Dr. Janet Cheetham, Dr. Francisco Alvarez, Dr. Arwinder Nagi, and Dr. David Semin, for their support, interest, and encouragement to perform this research project, and to Dr. Minhui Ma and Mr. Robert Munger, for providing us with cinacalcet HCl, its formulated tablets, and information about the drug. We also want to thank Dr. Michael Bernstein, Dr. Manuel Perez, and Dr. Santiago Dominguez for their constructive support and discussions on the development of the currently commercial version of the Mnova software as it applies to the quantitation of TD-NMR data. In addition, a special thank you to Mr. Regnar L. Madarang F.N.P. for providing us with generic cipro tablets to conduct our studies.
MQC-23 | Oxford Instruments | 52-AM4044 | 23.4 MHz for 1H and 22.0 MHz for 19F |
26 mm Probe (19F) | Oxford Instruments | 52-AM4061 | 19F NMR probe |
Cinacalcet HCl | Amgen | Lot 005002 M | Purity 99.8% |
Cinacalcet commercial tablets | Amgen | Lot 0010021308 | 30 mg tablets |
Cinacalcet commercial tablets | Amgen | Lot D1026396 | 30 mg tablets |
Cinacalcet commercial tablets | Amgen | Lot D118714 | 30 mg tablets |
Cinacalcet commercial tablets | Amgen | Lot D061829 | 60 mg tablets |
Cinacalcet commercial tablets | Amgen | Lot 00100213 | 90 mg tablets |
Cinacalcet commercial tablets | Amgen | Lot D064074 | 90 mg tablets |
Cinacalcet commercial tablets | Amgen | Lot 1026356 | 90 mg tablets |
Lansoprazole | Fluka | Lot LRAA1897 | Purity 99.7% |
Brand name Lansoprazole | Novartis | Lot DV1891 | 15 mg capsules |
Lansoprazole generic | SUPERVALUE INC | Lot 2GE2027 | 15 mg capsules |
Ciprofloxacin free base | Fluka | Lot BCBM7969V | 99.9% purity |
Ciprofloxacin HCl monohydrate | Fluka | Lot P500044 | 94% purity as HCl salt |
Cipro generic | Pack Pharmaceuticals | Lot PUB3033 | 500 mg tablets |
25 mm NMR tube | New Era Enterprises | NE-25TD-200-FB | |
18 mm NMR tube | New Era Enterprises | NE-18TD-200-FB | |
10 mm NMR tube | New Era Enterprises | NE-10TD-200-FB | |
5 mm NMR tube | New Era Enterprises | NE-HL5-7 | |
3 mm NMR tube | New Era Enterprises | NE-H3-7 | |
2.5 mm NMR tube | New Era Enterprises | NE-H5/2.5 |