Microfluidic Preparation of Liquid Crystalline Elastomer Actuators

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JoVE Journal
Chemistry

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JoVE Journal Chemistry

Microfluidic Preparation of Liquid Crystalline Elastomer Actuators

1. Synthesis of Single Actuating LCE Particles

Mounting the device
NOTE: All materials used for the microfluidic setup are HPLC supply and commercially available.
1. Equip a glass water bath dish [diameter (D): 190 mm, connections: two 29/24 ground glass joints flange-mounted] with two septa. Broach both septa with an awl to fit a tube with an outer diameter (OD) of 1/16 inch through the opening hole.
2. Attach a fitting for 1/16 inch OD tubing and the corresponding ferrule to the end of a PTFE tube (tube 1.1; OD: 1/16 inch, inner diameter (ID): 0.17 mm, length (L): 5 cm) and stick the tip (ca. 1 cm) of a polyimide-coated silica capillary (ID: 100 µm, OD: 165 µm, L: 7 cm) into it.
3. Screw the tube onto one of the opposing arms of a polyether ether ketone (PEEK) T-junction for 1/16 inch OD tubes, which is mounted on a small metal table. Now, the capillary should protrude a few centemeters out of the T-junction.
  NOTE: PTFE tubes are best cut with the aid of a tube cutter. For the capillaries, a cleaving stone is best to use.
4. Attach a suitable fitting and ferrule to the end of a second PTFE tube (tube 1.2; OD: 1/16 inch, ID: 0.75 mm), which is long enough to reach a syringe pump outside the water bath, and screw it onto the lateral arm of the T-junction.
5. Stick a third PTFE tube (tube 1.3; OD: 1/16 inch, ID: 0.17 mm) through one of the septa. Tube 1.3 should be long enough to connect a second syringe pump with tube 1.1 inside the water bath. Add two female luer locks for 1/16 inch OD tubing to the spare end of tubes 1.1 and 1.3, respectively.
6. Prepare a fourth PTFE tube (polymerization tube 1.4; OD: 1/16 inch, ID: 0.75 mm) with a fitting plus ferrule and stick it through the second septum. Tube 1.4 should be long enough to leave the water bath and pass a precision heating plate. Connect tube 1.4 via its fitting to the remaining arm of the T-junction and place the end of the glass capillary inside the tube.
7. Put the water bath on a hot plate equipped with a thermometer, use adhesive tape to fix tube 1.4 on top of the precision heating plate and attach a 5 mL glass vial to the end of tube 1.4. Connect the end of tube 1.2 to a syringe filled with the continuous phase (silicone oil; viscosity: 1.000 m²/s), connect tube 1.3 to a syringe filled with the hydraulic oil for the monomer phase (silicone oil; viscosity: 100 m²/s) and plug both syringes in a syringe pump.
  NOTE: In order to connect the tubes to the syringes, barb-to-female-luer-lock connectors for use with 3/32 inch ID tubes are best to use.
8. Install a stereomicroscope with the focus being set on the capillary's tip to enable the observation of the droplet formation and mount a UV-light source (e.g., a 500 W-mercury vapor lamp) with the light cone focused on tube 1.4.
Preparation of the monomer mixture
1. To prepare the monomer mixture⁴⁰, add 200 mg of (4-acryloyloxybutyl)-2,5-di(4-butyloxybenzoyloxy)benzoate to a 50 mL pear-shaped flask.
2. Add 7.2 mg of 1,6-hexanediol dimethacrylate (10 mol%) and 6.2 mg of ethyl(2,4,6-trimethylbenzoyl) phenylphosphinate (photoinitiator, 3 w%) to the flask. Dissolve the mixture in about 1 mL of dichloromethane.
  NOTE: Starting from step 1.2.2., all steps should be performed under UV light-free conditions (e.g., under yellow light).
3. Remove the solvent completely under vacuum at 313 K and melt the residual solid at 383 K in an oil bath.
4. Prepare a syringe with a barb-to-female-luer-lock connector for use with 3/32 inch ID tubing and attach a PTFE tube (tube 1.5; OD: 1/8 inch, ID: 1.65 mm) via a connecting tube (OD: 1/16 inch, ID: 0.75 mm). Draw up the monomer mixture into the tube 1.5 with the aid of the syringe.
  NOTE: The amount of monomer should not be less than 70 mg. Otherwise, it becomes very difficult to draw enough monomer mixture into tube 1.5. The protocol can be paused here. If so, store the tube in a refrigerator.
Preparation of the particles
1. Attach a male luer lock for 1/8 inch OD tubing to both ends of tube 1.5 containing the monomer mixture. Afterwards, connect both ends of tube 1.5 with the female luer locks on the ends of tubes 1.1 and 1.3.
  NOTE: The tubes should be rinsed with the liquids provided by the syringe pumps prior to the synthesis.
2. Set the water bath's temperature to 363 K and set the precision heating plate's temperature to 338 K.
3. Make sure the capillary's tip is in the center of the polymerization tube 1.5 and does not touch the wall.
  NOTE: The temperatures given here are optimized for this monomer mixture. In general, the water bath's temperature should be high enough to melt the monomer mixture and the heating plate's temperature should be in the temperature range of the liquid crystalline phase.
4. After the monomer mixture is melted, set the flow rate of the continuous phase (Q_c) to a value between 1.5 and 2.0 mL/h and choose flow rate ratios of Q_c/Q_d (Q_d = the flow rate of the hydraulic oil/monomer phase) between 20 and 200.
  NOTE: For flow rates of Q_c = 1.75 mL/h and Q_d = 0.35 mL/h, well-actuating particles with a D of 270 µm are observed, for example.
5. After the droplet formation begins, wait until the droplets are all the same size before switching on the UV-light. For the described monomer mixture, position the UV source 1 cm above polymerization tube 1.4 at the right end of the precision heating plate. Collect the different fractions of the polymerized particles in the 5-mL glass vial at the end of tube 1.4. While flowing under the UV-light, the droplets' color should change from transparent to white.
  Caution: Wear UV-protection goggles to protect eyes.
6. Put a shield (e.g., a paper box) between the light source and the water bath, in order to prevent any clogging of the capillary.
  NOTE: In case of a clogging polymerization tube, it might help to heat the clogged part with a heat gun.
7. After all the monomer is consumed, clean the setup by injecting acetone into tube 1.3.

2. Synthesis of Core-shell LCE Particles

Mounting of the device
1. Follow step 1.1.1. but use a water bath dish with a D of 190 mm instead.
2. Attach a fitting and ferrule to both ends of a fluorinated ethylene propylene (FEP) tubing sleeve (ID: 395 µm, OD: 1/16 inch, L: 1.55 inch), respectively. First, stick a fused silica capillary (ID: 280 µm, OD: 360 µm, L: 8 cm) through the sleeve, in such a way that it protrudes about 3 mm out of one side. Then stick a thinner capillary (ID: 100 µm, OD: 165 µm, L: 11 cm) through the bigger one, so that it protrudes a few millimeters out of its longer side.
3. Screw the sleeve onto one of the opposing arms of a PEEK T-junction for 1/16 inch OD tubes (T-junction 1) which is mounted on a small metal table, with the shorter end of the bigger capillary reaching into the T-junction.
4. Stick a PTFE tube (tube 2.1; OD: 1/16 inch, ID: 0.17 mm) that is long enough to connect a syringe pump with T-junction 1 through one of the water bath's septa. Attach a fitting and ferrule to the tube's end inside the water bath, connect it to the free lateral arm of T-junction 1, and stick the thinner capillary inside tube 2.1.
5. Prepare a second PTFE tube (tube 2.2; OD: 1/16 inch, ID: 0.5 mm) with a fitting and a ferrule and connect it to the spare arm of T-junction 1. Stick another PTFE tube (tube 2.3; OD: 1/16 inch, ID: 0.5 mm) through a second hole in the septum next to tube 2.1. Tube 2.3 should be long enough to connect another syringe pump with tube 2.2.
6. Add two female luer locks for 1/16 inch OD tubing to the free ends of tubes 2.2 and 2.3 inside the water bath, respectively.
7. Connect the free end of the sleeve to one of the opposing arms of a second PEEK T-junction (T-junction 2) which is also mounted on the small metal table. Prepare a fourth PTFE tube (tube 2.4; OD: 1/16 inch, ID: 0.75 mm) with a fitting plus ferrule. Tube 2.4 is long enough to reach a third syringe pump outside the water bath and connect it to the lateral arm of T-junction 2.
8. Prepare a fifth PTFE tube (polymerization tube 2.5; OD: 1/16 inch, ID: 0.75 mm) with a fitting plus ferrule and stick it through the other septum. Tube 2.5 should be long enough to leave the water bath and pass a high precision heating plate. Connect the fitting of tube 2.5 with the remaining arm of the T-junction. Now the glass capillaries' tips should be located inside tube 2.5.
9. Put the water bath on a hot plate equipped with a thermometer, use adhesive tape to fix tube 2.5 on top of a precision heating plate and attach a 5 mL glass vial to the tube's end. Connect the end of tube 2.1 to a syringe filled with glycerol (inner phase), connect tube 2.3 to a syringe filled with the hydraulic oil for the monomer phase (silicone oil; viscosity: 100 m²/s), connect tube 2.4 to a syringe filled with the continuous phase (silicone oil; viscosity: 1.000 m²/s) and plug all syringes in syringe pumps.
10. Follow step 1.1.7., but read tube 2.5 instead of tube 1.4.
Preparation of the monomer mixture
1. Follow all steps of 1.2.
Preparation of the core-shell particles
1. Attach a male luer lock for 1/8 inch OD tubes to both ends of the tube containing the monomer mixture, respectively. Afterwards, connect both ends of this tube with the female luer locks on the ends of the tubes 2.2 and 2.3.
2. Follow steps 1.3.2-1.3.4.
3. Observe the droplet formation via a stereo microscope.

3. Synthesis of Janus LCE Particles

Mounting of the device
1. Follow step 1.1.1.
2. Attach a fitting and ferrule to both ends of an FEP tubing sleeve (ID: 395 µm, OD: 1/16 inch, L: 1.55 inch), respectively. Stick two parallelly aligned fused silica capillaries (ID: 100 µm, OD: 165 µm, L₁: 8 cm, L₂: 11 cm) through the sleeve. The short capillary protrudes about 3 mm out of one side of the sleeve. On the other side of the sleeve, both capillaries have the same length.
3. Super-glue the capillaries by putting some glue on one end of the sleeve and wait until it is cured.
4. Connect two PEEK T-junctions by screwing the sleeve onto one of the opposing arms, respectively, and mount both on a small metal table.
5. Follow steps 2.1.4-2.1.7.
6. Prepare a fifth PTFE tube (tube 3.5; OD: 1/16 inch, ID: 0.75 mm, L: 5 cm) with a fitting plus ferrule and connect it with the remaining arm of T-junction 2. Both tips of the glass capillaries are located inside tube 3.5.
7. Stick another PTFE tube (tube 3.6; OD: 1/16 inch, ID: 0.5 mm) through the other septum. Tube 2.6 should be long enough to leave the water bath and pass a precision heating plate. Connect tubes 3.5 and 3.6 via fitting systems for 1/16 inch OD tubing.
8. Put the water bath on a hot plate equipped with a thermometer, use adhesive tape to fix tube 3.6 on top of a precision heating plate and attach a 5 mL glass vial to the tube's end. Connect the end of tube 3.1 to a syringe filled with an aqueous monomer mixture (aq. monomer phase), connect tube 3.3 to a syringe filled with the hydraulic oil for the LC-monomer phase (silicone oil; viscosity: 100 m²/s), connect tube 3.4 to a syringe filled with the continuous phase (silicone oil; viscosity: 1.000 m²/s) and plug all syringes in syringe pumps.
9. Follow step 1.1.8, but read tube 3.6 instead of tube 1.4.
Preparation of the liquid crystalline (LC) monomer mixture
1. Follow all steps of 1.2.
Preparation of the aqueous monomer mixture
1. Prepare a solution of 40 wt% acrylamide in distilled water. Add 10 mol% of the crosslinking agent N,N'-methylenebis(acrylamide) and 2 wt% of the initiator 2-hydroxy-2-methylpropiophenone to the solution. (Both amounts are with respect to the acrylamide.)
  NOTE: In order to raise the viscosity of the aqueous monomer mixture, polyacrylamide can be added.
2. Stir the mixture for 24 h at RT and fill it into a 1 mL syringe, afterward.
Preparation of the Janus particles
1. Attach a male luer lock for 1/8 inch OD tubes to both ends of the tube containing the LC monomer mixture, respectively. Afterwards, connect both ends of this tube with the female luer locks on the ends of tubes 3.2 and 3.3.
2. Follow steps 1.3.2-1.3.4.
3. Observe the droplet formation via a stereo microscope.

4. Analysis of the Particles

Put the particles on a hot-stage under an optical microscope connected to a computer with imaging software. To analyze the particles' actuation, take pictures at temperatures above and below their phase transition temperature, and measure their D.
NOTE: A drop of silicon oil prevents the particles from sticking on the object slide.
To estimate the particles' clearing temperature, determine the temperature at which the particles lose their birefringence under a polarized optical microscope (POM).

Microfluidic Preparation of Liquid Crystalline Elastomer Actuators

Learning Objectives

In this protocol, we present the synthesis of LCE particles with different morphologies via a microfluidic approach. The microfluidic setups for the fabrication of single, core-shell, and Janus particles are shown in Figure 1²⁹^,³⁸^,⁴¹. One advantage of the continuous flow production is the very good control over both size and shape of the particles. Figure 2a illustrates the advantage of the single droplet setup: a very narrow size distribution with all particles having the same shape⁴¹. Hereby, the size of the spheres can easily be adjusted by changing the ratio of flow rates of the different phases. Following the protocol, particle diameters between 200 and 400 µm can be produced in a well-controlled manner by choosing the flow rate ratios, as shown in Figure 2b¹. The best results are obtained for flow rates of the continuous phase (Q_c) between 1.5 and 2.0 mL/h and for flow rate ratios of Q_C/Q_d (Q_d = the flow rate of the monomer phase) between 20 and 200. For the flow rates of Q_c = 1.75 mL/h and Q_d = 0.35 mL/h, well-actuating particles with a diameter of 270 µm are observed, for example. If higher ratios Q_c/Q_d are selected, the droplet formation is less controlled and the particles' size distribution becomes much broader. For lower ratios, the particles are not spherical anymore. In addition to the flow rate adjustments, the distance of the UV-lamp to the polymerization tube as well as the position between the left and the right end of the precision hot plate can change the actuation properties of LCE particles, which happens, for example, if the polymerization kinetics change by reason of choosing monomer mixture compositions or applied polymerization temperatures different from the values described here.

Figure 3a shows an actuating particle which elongates up to 70% when it is heated above its phase transition temperature, which proves that the requirement of inducing an orientation of the liquid crystalline director before polymerization is fulfilled. This alignment of the mesogens results from the shear between the highly viscous continuous phase and the monomer droplets' surface. If silicon oils of lower viscosity are used, the particle's actuation is reduced.

Furthermore, the microfluidic device allows the control over different kinds of actuation patterns, such as elongation or contraction during the phase transition, by varying the shear rate acting on the droplets during the polymerization. This can be processed easily at constant flow rates of the continuous phase by using different inner diameters of the polymerization tube. Figure 3a shows a prolate shaped particle, which elongates along its rotational axis and was synthesized at lower shear rates in a broader polymerization tube (ID: 0.75 mm). The liquid crystalline molecules (mesogens) are aligned along a concentric director field in this case. On the other side, rod-like particles (as illustrated in Figure 3b) feature a contraction during the phase transition and a bipolar alignment of the mesogens' director field. This particle was produced at higher shear rates in a thinner polymerization tube (ID: 0.5 mm).

The protocol describes another advantage of the microfluidic process. Besides single particles, samples of more complex morphologies can also be synthesized. Figure 3c shows an actuating core-shell particle and Figure 3d a Janus particle which both were produced following part 2 and 3 of the protocol²⁹^,³⁰.

If all steps of the protocol are done correctly, particles having the properties shown in Figure 4 should be obtained³^,⁴¹. In Figure 4a, the heating and cooling curves are plotted for single particles synthesized at different flow rates. By heating the particle from room temperature, the liquid crystalline order is – at first – reduced for a little bit, resulting in a small deformation of the particle. However, close to the phase transition temperature, all orientation is suddenly lost and the particle shows a strong elongation just by heating it up for a few degrees. By cooling the particle down, a hysteresis can be observed, and the original shape is obtained. This process is reversible over many actuation cycles, as shown in Figure 4b.

Figure 1: Microfluidic setups. (a) The general setup includes three syringes, which contain the hydraulic silicone oil (1), the aqueous monomer mixture (3), and the continuous phase silicone oil (4). The liquid crystalline monomer mixture (2) is placed in the water bath (5) at 363 K, which heats up the liquid crystal to the isotropic state. The droplet's polymerization is initiated on the hot plate (6) at 338 K in the nematic state of the liquid crystal by UV-irradiation (7). (The single particle setup equals the general setup, but lacks the second capillary, syringe (3) and the second T-junction). (b) This panel shows a setup containing two capillaries side by side to each other, which allows the Janus droplet formation. (c) The core-shell setup is composed of a capillary which is telescoped into a broader second capillary. Please click here to view a larger version of this figure.

Figure 2: Representative particles obtained in the microfluidic single particle setup. (a) This panel shows a microscopy image of monodisperse LCE particles prepared in the microfluidic single particle setup. Scale bar = 200 µm. (b) This panel shows the dependence of the particles' diameter with respect to the ratio of the oil's flow rate (Q_c) to the monomer mixture's flow rate (Q_d). The size of the obtained particles is only dependent on the velocity ratio of both phases and not on their absolute values. (This figure has been modified from Ohm, Fleischmann, Kraus,Serra, and Zentel¹ and Ohm, Serra, and Zentel⁴¹.) Please click here to view a larger version of this figure.

Figure 3: Optical microscopy images of four different particle morphologies in the nematic state (at 353 K) and after phase transition in the isotropic state (at 413 K). These panels show (a) the elongation of an oblate-shaped LCE particle (concentric director field), (b) the contraction of a rod-like shaped LCE-particle (bipolar director field), (c) the elongation of an oblate-shaped core-shell particle, and (d) the contraction of a prolate-shaped Janus particle (left part: LCE, right part: acrylamide hydrogel). Scale bars = 100 µm. Please click here to view a larger version of this figure.

Figure 4: Actuation properties of representative single particles. (a) This panel shows the heating and cooling curves of LCE particles being prepared in the single particle microfluidic setup at different flow rates for the continuous phase. The particles prepared at the highest flow rate show the strongest actuation (about 70%) and both curves form a hysteresis, respectively. (b) This is a plot of 10 actuation cycles of LCE particles showing no decrease of their actuation over the cycle number. This proves that the particles are crosslinked, and the actuation is completely reversible. Note: This graph was drawn for a particle made from a main-chain LCE system but looks the same for the LCE system used in this article. (This figure has been modified from Ohm, Serra, and Zentel⁴¹.) Please click here to view a larger version of this figure.

List of Materials

NanoTight fitting for 1/16'' OD tubings	Postnova_IDEX	F-333N
NanoTight ferrule for 1/16'' OD tubings	Postnova_IDEX	F-142N
PEEK Tee for 1/16” OD Tubing	Postnova_IDEX	P-728	T-junction
Female Fitting for 1/16” OD Tubing	Postnova_IDEX	P-835	female luer-lock
Male Fitting for 1/8” OD Tubing	Postnova_IDEX	P-831	male luer-lock
Female Luer Connectors for use with 3/32” ID tubings	Postnova_IDEX	P-858	for the syrringe's tip
NanoTight FEP tubing sleeve ID: 395 µm OD: 1/16''	Postnova_IDEX	F-185
Fused Silica Capillary Tubing ID: 100 µm OD: 165 µm	Postnova	Z-FSS-100165	glass capillary
Fused Silica Capillary Tubing ID: 280 µm OD: 360 µm	Postnova	Z-FSS-280360	glass capillary
‘‘Pump 33’’ DDS	Harvard Apparatus	70-3333	syringe pump
Precision hot plate	Harry Gestigkeit GmbH	PZ 28-2
Stereomicroscope stemi 2000-C	Carl Zeiss Microscopy GmbH	455106-9010-000
Mercury vapor lamp Oriel LSH302	LOT		Intensity: 500 W
Teflon Kapillare, 1/16'' x 0,75mm	WICOM	WIC 33104	teflon tube
Teflon Kapillare, 1/16'' x 0,50mm	WICOM	WIC 33102	teflon tube
Teflon Kapillare, 1/16'' x 0,17mm	WICOM	WIC 33101	teflon tube
Silicion oil 1.000 cSt	Sigma Aldrich	378399
Silicion oil 100 cSt	Sigma Aldrich	378364
1,6-hexanediol dimethacrylate	Sigma Aldrich	246816	Crosslinker
Lucirin TPO	Sigma Aldrich	415952	Initiator
Polarized optical microscope BX51	Olympus		For analysis
Hotstage TMS 94	Linkam		For analysis
Imaging software Cell^D	Olympus		For analysis

Lab Prep

This paper focuses on the microfluidic process (and its parameters) to prepare actuating particles from liquid crystalline elastomers. The preparation usually consists in the formation of droplets containing low molar mass liquid crystals at elevated temperatures. Subsequently, these particle precursors are oriented in the flow field of the capillary and solidified by a crosslinking polymerization, which produces the final actuating particles. The optimization of the process is necessary to obtain the actuating particles and the proper variation of the process parameters (temperature and flow rate) and allows variations of size and shape (from oblate to strongly prolate morphologies) as well as the magnitude of actuation. In addition, it is possible to vary the type of actuation from elongation to contraction depending on the director profile induced to the droplets during the flow in the capillary, which again depends on the microfluidic process and its parameters. Furthermore, particles of more complex shapes, like core-shell structures or Janus particles, can be prepared by adjusting the setup. By the variation of the chemical structure and the mode of crosslinking (solidification) of the liquid crystalline elastomer, it is also possible to prepare actuating particles triggered by heat or UV-vis irradiation.

Microfluidic Preparation of Liquid Crystalline Elastomer Actuators

Instructor Prep

concepts

Student Protocol

Microfluidic Preparation of Liquid Crystalline Elastomer Actuators

Learning Objectives

List of Materials

Lab Prep

Procedure

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