Two adjacent fluids passing through a grooved microfluidic channel can be directed to form a sheath around a prepolymer core; thereby determining both shape and cross-section. Photoinitiated polymerization, such as thiol click chemistry, is well suited for rapidly solidifying the core fluid into a microfiber with predetermined size and shape.
Boyd, D. A., Adams, A. A., Daniele, M. A., Ligler, F. S. Microfluidic Fabrication of Polymeric and Biohybrid Fibers with Predesigned Size and Shape. J. Vis. Exp. (83), e50958, doi:10.3791/50958 (2014).