Here, we present a protocol to synthesize and characterize Fe-doped aluminosilicate nanotubes. The materials are obtained by either sol-gel synthesis upon addition of FeCl3•6H2O to the mixture containing the Si and Al precursors or by post-synthesis ionic exchange of preformed aluminosilicate nanotubes.
The goal of the protocol is to synthesize Fe-doped aluminosilicate nanotubes of the imogolite type with the formula (OH)3Al2-xFexO3SiOH. Doping with Fe aims at lowering the band gap of imogolite, an insulator with the chemical formula (OH)3Al2O3SiOH, and at modifying its adsorption properties towards azo-dyes, an important class of organic pollutants of both wastewater and groundwater.
Fe-doped nanotubes are obtained in two ways: by direct synthesis, where FeCl3 is added to an aqueous mixture of the Si and Al precursors, and by post-synthesis loading, where preformed nanotubes are put in contact with a FeCl3•6H2O aqueous solution. In both synthesis methods, isomorphic substitution of Al3+ by Fe3+ occurs, preserving the nanotube structure. Isomorphic substitution is indeed limited to a mass fraction of ~1.0% Fe, since at a higher Fe content (i.e., a mass fraction of 1.4% Fe), Fe2O3 clusters form, especially when the loading procedure is adopted. The physicochemical properties of the materials are studied by means of X-ray powder diffraction (XRD), N2 sorption isotherms at -196 °C, high resolution transmission electron microscopy (HRTEM), diffuse reflectance (DR) UV-Vis spectroscopy, and ζ-potential measurements. The most relevant result is the possibility to replace Al3+ ions (located on the outer surface of the nanotubes) by post-synthesis loading on preformed imogolite without perturbing the delicate hydrolysis equilibria occurring during nanotube formation. During the loading procedure, an anionic exchange occurs, where Al3+ ions on the outer surface of the nanotubes are replaced by Fe3+ ions. In Fe-doped aluminosilicate nanotubes, isomorphic substitution of Al3+ by Fe3+ is found to affect the band gap of doped imogolite. Nonetheless, Fe3+ sites on the outer surface of nanotubes are able to coordinate organic moieties, like the azo-dye Acid Orange 7, through a ligand-displacement mechanism occurring in an aqueous solution.
The term nanotube (NT) is universally associated with carbon nanotubes1, one of the most-studied chemical objects today. Less known is the fact that aluminosilicate NTs can also be synthesized2,3, in addition to being present in nature (mainly in volcanic soils). Imogolite (IMO) is a hydrated aluminosilicate with the formula (OH)3Al2O3SiOH4,5, occurring as single-walled NT with Al(OH)Al and Al-O-Al groups on the outer surface and non-interacting silanols (SiOH) on the inner one6. Concerning geometry, the length varies from a few nm to several hundred nm3,5,7. The inner diameter is constant at 1.0 nm5, whereas the outer diameter is ~2.0 nm in natural IMO, increasing to 2.5-2.7 nm in samples synthetized at 100 °C. Synthesis at 25 °C yields NTs with outer diameters close to that of natural IMO instead8. Recently, it has been shown that NTs with different external diameters may also be obtained by changing the acid used during the synthesis9. In the dry powder, IMO NTs assemble in bundles with nearly hexagonal packing (Figure 1). Such an array of NTs gives rise to three kinds of pores10,11 and related surfaces12. Besides proper intra-tube A pores (1.0 nm in diameter), smaller B pores (0.3-0.4 nm wide) occur among three aligned NTs within a bundle, and, finally, larger C pores occur as slit-mesopores among bundles (Figure 1). Both chemical composition and pore dimension affect the adsorption properties of the material. The surfaces of A pores are very hydrophilic, as they are lined with SiOH, and are able to interact with vapors and gases like H2O, NH3, and CO12. Because they are small, B pores are hardly accessible, even to small molecules like water10,11, whereas C pores may interact with larger molecules like phenol6 and 1,3,5-triethylbenzene12. Amara et al. have recently shown that hexagonalization of NTs organized in closely-packed bundles occurs with (imogolite analogue) aluminogermate NTs13. This phenomenon, though not observed so far with aluminosilicate NTs, could affect the accessibility of B pores as well.
Interest in IMO-related chemistry has increased recently, partly due to the possibility of changing the composition of both the inner and the outer surface of NTs. The presence of a plethora of hydroxyls renders IMO extremely sensitive to thermal degradation, since dehydroxylation occurs above 300 °C6,14-16 with consequent NT collapse.
The inner surface may be modified by several methods, including the substitution of Si atoms with Ge atoms17, which causes the formation of either single- or double-walled18 NTs with the formula (OH)3Al2O3Si1-xGexOH19. Post-synthesis grafting of organic functionalities leads to the formation of NTs with the formula (OH)3Al2O3SiO-R, where R is the organic radical20. Through one-pot synthesis in the presence of a Si precursor containing one organic radical directly linked to the Si atom, formation hybrid NTs form, with the formula (OH)3Al2O3Si-R (R = -CH3, -(CH2)3-NH2)21,22.
Modification of the outer surface is of the utmost interest for the fabrication of imogolite/polymer composites23 and involves either electrostatic interactions or covalent bonding. The former method is based on the charge matching between the outer surfaces of the NTs and a proper counter-ion (e.g., octadecylphosphonate)24,25; the latter method implies a reaction between pre-formed IMO NTs and an organosilane (e.g., 3-aminopropylsilane)26.
In water, electrostatic interactions between IMO and ions are possible due to the following equilibria27
Al(OH)Al + H+ = Al(OH2)+Al (1)
SiOH = SiO– + H+ (2)
leading to charged surfaces that have been tested in anion/cation retention from polluted water28-32.
The present work concerns yet another modification of the outer surface (i.e., the isomorphic substitution of (octahedral) Al3+ with Fe3+, hereafter referred to as Al3+/Fe3+ IS). This phenomenon is indeed common in minerals, whereas less is known about Al3+/Fe3+ IS in IMO NTs.
Concerning doping, the first issue is the total amount of iron that can be hosted by the NTs without causing severe structural strains. A pioneering experimental work on Fe-doped IMO showed that NTs do not form at Fe mass fractions higher than 1.4%33. Successive theoretical calculations showed that Fe could either isomorphically substitute for Al or create "defective sites"34. Such defects (i.e., iron oxo-hydroxide clusters) were supposed to reduce the band gap of IMO (an electrical insulator)34,35 from 4.7 eV to 2.0-1.4 eV34. Accordingly, we have recently shown that the presence of Fe3+ imparts the solid with new chemical and solid-state properties, lowering the band gap of IMO (Eg = 4.9 eV) to 2.4-2.8 eV36.
A recent report on Fe-doped aluminum-germanate NTs, isostructural with IMO, showed that actual Al3+/Fe3+ IS is limited to a mass fraction of 1.0% Fe, since the formation of iron oxo-hydroxide particles unavoidably occurs at a higher Fe content due to the natural tendency of Fe to form aggregates37. Similar results were obtained with Fe-doped IMO NTs33,36,38-40.
From a scientific point of view, the determination of the state of Fe and of its possible reactivity and adsorption properties in Fe-doped IMO is an important issue that requires several characterization techniques.
In this work, we report the synthesis and characterization of Fe-doped IMO. Two samples were synthesized with a mass fraction of 1.4% Fe by either direct synthesis (Fe-x-IMO) or post-synthesis loading (Fe-L-IMO); a third sample with a lower iron content (corresponding to a mass fraction of 0.70%) was obtained through direct synthesis in order to avoid cluster formation and to obtain a material in which mostly Al3+/Fe3+ IS occurred. In this case, the formation of NTs with the chemical formula (OH)3Al1.975Fe0.025O3SiOH is expected. Morphological and textural properties of the three Fe-doped IMO are compared to those of proper IMO. In addition, surface properties related to Fe(OH)Al groups are studied in water by measuring the ζ potential and the interaction with the (bulky) anion of the azo-dye Acid Orange 7 (NaAO7), a model molecule of azo-dyes, which are an important class of pollutants of both wastewater and groundwater41. AO7– structure and molecular dimensions are reported in Figure 2a, along with the UV-Vis spectrum (Figure 2b) of a 0.67 mM water solution (natural pH = 6.8). Due to its molecular dimensions42, the AO7– species should mainly interact with the outer surface of NTs, limiting parasitic interactions possibly deriving from diffusion within IMO inner pores, so it can be used as a probe molecule of the outer surface.
1. Synthesis of 3 g of IMO NTs
2. Synthesis of 3 g Fe-x-IMO NTs (with a mass fraction of either 0.70% or 1.4% Fe)
3. Synthesis of Fe-L-IMO NTs
4. Sample Characterization
Concerning the synthesis of IMO and Fe-doped IMO NTs, the most relevant issues are i) the formation of NTs, especially during Fe-doping by direct synthesis; ii) the actual environment of Fe species in the final materials; and iii) the effect of Fe on the physicochemical properties of the material, especially its band gap and its adsorption properties. The presence of Fe at the outer surface of NTs is indeed expected to modify the interactions between the NTs and the adsorbate species, especially in water solutions. The above aspects have to be assessed by multiple characterization techniques. DR-UV-Vis spectroscopy is used to assess the coordination of iron species in doped samples, as well as the presence of isolated Fe3+ sites and/or iron oxo-hydroxide clusters. ζ-potential measurements allow studies of the surface charge of the samples in an aqueous environment and adsorption of AO7– to assess the behavior of the material towards an azo-dye used to probe the NT external surface.
The successful synthesis of NTs is documented by XRD patterns and HRTEM analyses. All the samples showed the typical XRD pattern ascribable to NTs organized in a hexagonal array (Figure 3a)43. The main peak corresponds to the d100 reflection, from which the cell parameter, which corresponds to the center-to-center distance between two aligned NTs in a hexagonal packing (Figure 1), is calculated as a = 2d100/√3. The d100 peak is in the same position (2Θ = 3.88°) with both IMO and Fe-L-IMO, whereas it shifts to slightly higher angles with samples prepared by direct synthesis, leading to a decrease in the corresponding values of both d100 and a. This phenomenon was ascribed to the replacement of (bulkier) ClO4– ions, present in the synthesis batch of IMO16, by (smaller) Cl– ions deriving from the Fe precursor, with a consequent decrease of the interspace between adjacent NTs39. Formation of NTs is confirmed by HRTEM analysis; the reported micrographs concerning the Fe-0.70-IMO sample show a bundle of NTs (Figure 3b) in a hexagonal array (Figure 3c). N2 isotherms (not reported) allowed for the measurement of BET SSA and pore volumes (Table 1). As a whole, the presence of Fe leads to an increase in surface area. The sample obtained by loading has a larger total volume; the difference with respect to micropore volume, mainly related to A pores, indicates that the loading procedure mainly affected the outer surface of NTs.
The state of Fe is studied by means of DR-UV-Vis spectra in Figure 4a. Similar curves are seen for the Fe-containing samples, whereas IMO (a white powder) weakly absorbs in the UV-Vis range. Both Fe-0.70-IMO and Fe-1.4-IMO mainly absorb at 270 nm; a minor absorption at 480 nm is clearly visible with Fe-1.4-IMO, but it is almost negligible with Fe-0.70-IMO. Such results indicate the occurrence of Al3+/Fe3+ IS with both samples, since the band at 270 nm is due to charge-transfer transitions (CT) from O2- to isolated octahedral Fe3+ sites, and of the formation of iron oxo-hydroxide clusters at high Fe contents, with the 480 nm band occurring due to d-d transitions of Fe2O3 clusters36,39. The spectrum of Fe-L-IMO, similar to that of Fe-1.4-IMO, is slightly shifted towards higher wavelengths and is more intense in the d-d transition range. Such results indicate that iron oxo-hydroxide cluster formation is favored by post-synthesis exchange, although Al3+/Fe3+ IS also occurs.
The Tauc's plot in Figure 4b shows that IMO has a band gap Eg = 4.9 eV, in agreement with the calculated value (4.6 eV)34. Doping with Fe brings about a significant decrease of the band gap. With the Fe-0.70-IMO sample, where mostly IS Fe3+ species occur, Eg is 2.8 eV, indicating that Fe-doping has the effect of lowering the band gap since the sample is approaching semi-conductor behavior. With Fe-L-IMO, an even lower band gap is measured (Eg = 2.4 eV), although the presence of iron oxo-hydroxide clusters hampers a more precise determination of Eg in this sample.
The samples' behavior in water is investigated by means of ζ-potential measurements and adsorption of AO7– from an aqueous solution at pH = 6.8. Since IR spectra reported elsewhere39 did not reveal relevant differences between IMO and Fe-0.70-IMO (due to the low Fe content), only the samples with mass fractions of 1.4% Fe were considered. The ζ-potential curve of IMO (Figure 5a) shows that it is positively charged at low pH values, with a point of zero charge (PZC) at pH = 9.8 (i.e., very close to that of alumina)44,45. Fe-doped samples show a very similar behavior: the net difference in both surface charge and PZC among the samples is not relevant. As a whole, the samples are positively charged at low pH and negatively charged at high pH; therefore, all of them should be able to adsorb anions and cations above and below their PZC, respectively.
AO7– adsorption results are reported in Figure 5b as percentage of dye adsorbed as a function of time. The best performance is given by Fe-1.4-IMO, followed by IMO, indicating that the main process is an electrostatic attraction between AO7– anions and the positively-charged outer surfaces of the samples (the solution pH was 6.8).
However, some important differences are observed: Fe-1.4-IMO gives the best performance in terms of AO7– removal, with a steep increase in the dye adsorption in the very first minutes (accompanied by a pH drop, as reported in Ref. 39). The same occurs, to a minor extent, with Fe-0.70-IMO, because reaction (3) takes place:
Fe(OH)2+Al + AO7– = FeAO7– + Al-OH + H+ (3)
which implies the formation of FeAO7– adducts through a ligand displacement phenomenon, with N atoms of the dye coordinating IS Fe3+ sites.
Figure 1. Representation of two bundles of IMO NTs in hexagonal packing. When occurring in powder form, IMO NTs are packed in bundles having nearly hexagonal symmetry. The cell parameter a evidenced in the figure corresponds to the center-to-center distance between two aligned NTs within a hexagonal bundle. Pores A, B, and C correspond to proper IMO nanopores (~1.0 nm wide), nanopores among three aligned NTs (~0.30-0.40 nm wide), and slit mesopores among bundles, respectively. Please click here to view a larger version of this figure.
Figure 2. The azo-dye Acid Orange 7 in water: azo-hydrazone tautomerism and UV-Vis spectrum. Part (a) reports the chemical formula and molecular dimensions42 of the dye along with its azo- and hydrazone forms, both present in water solution due to tautomerism. Part (b) reports the UV-Vis spectrum of the initial 0.67 mM solution of the dye used for the adsorption experiments39. Please click here to view a larger version of this figure.
Figure 3. Textural characterization of the synthesized powder samples. Part (a) reports low-angle XRD patterns of IMO (curve 1), Fe-L-IMO (curve 2), Fe-0.70-IMO (curve 3), and Fe-1.4-IMO (curve 4). Parts (b) and (c) refer to sample Fe-0.70-IMO; a selected HRTEM micrograph of the powder sample is reported (b), along with a magnification of the frontal view of a bundle with NTs forming a hexagonal array (c). Please click here to view a larger version of this figure.
Figure 4. DR-UV-Vis spectroscopic characterization of the synthesized powder samples. Part (a) reports the DR-UV-Vis spectra of IMO (curve 1), Fe-0.70-IMO (curve 2), Fe-1.4-IMO (curve 3), and Fe-L-IMO (curve 4). Part (b) reports the corresponding Tauc's plots, from which the band gap values (Eg, eV) reported in Table 1 were determined. Please click here to view a larger version of this figure.
Figure 5. Measurements of the samples' surface charges and Acid Orange 7 adsorption experiments. Part (a) reports the ζ-potential curves of IMO (squares), Fe-1.4-IMO (triangles), and Fe-L-IMO (circles); error bars correspond to 10% of the measured value, according to previous works38,39. Part (b) reports the percentage of AO7– removed versus time for IMO (squares), Fe-0.70-IMO (stars), Fe-1.4-IMO (triangles), and Fe-L-IMO (circles). Please click here to view a larger version of this figure.
Sample | Fe, wt% | BET SSA (m2 g-1) | Total Volume (cm3 g-1) | Micropore Volume (cm3 g-1) | d100 (nm ±0.01) | a (nm) | Band gap (eV) | PZC | AO7– removed |
IMO | – | 383 | 0.21 | 0.13 | 2.27 | 2.62 | 4.9 | 9.8 | 95% |
Fe-L-IMO | 1.4 | 400 | 0.27 | 0.13 | 2.27 | 2.62 | 2.4 | 10.0 | 30% |
Fe-0.70-IMO | 0.70 | 450 | 0.22 | 0.15 | 2.19 | 2.53 | 2.8 | – | 37% |
Fe-1.4-IMO | 1.4 | 455 | 0.22 | 0.14 | 2.17 | 2.51 | 2.8 | 10.4 | 96% |
Table 1. Relevant properties of the samples, as determined by N2 isotherms at -196 °C, XRD patterns, DR-UV-Vis spectroscopy, ζ-potential measurements, and adsorption experiments with AO7– water solutions.
In order to be successful, the reported protocol has to be carefully followed, since formation of NTs strictly depends on the synthesis conditions. The following steps are critical: in steps 1.2 and 2.3, a slight excess of TEOS has to be used with respect to the Si/Al stoichiometry ratio (i.e., TEOS:ATBS = 1.1:2). The excess of TEOS prevents the preferential formation of gibbsite (Al(OH)3) and/or boehmite (AIOOH) phases46,47.
Another crucial point is the fast hydrolysis of ATBS. To prevent this, a moisture-free environment is needed (e.g., the dry room adopted in this work). In a dry environment, it is possible to measure the volumes of both TEOS and ATBS using graduated pipettes, avoiding ATBS hydrolysis that would lead to an unsuccessful synthesis.
Another crucial point is the dilution in step 1.6. At higher reagent concentrations, condensation of orthosilicic acid would hinder the formation of NTs.
During polymerization, the temperature has to be controlled carefully. The temperature of polymerization during step 1.7 should not exceed 100 °C. To the best of our knowledge, the optimum range of temperature for polymerization in order to obtain a high yield of pure NTs is 95-100 °C. At lower temperatures, the NT formation rate decreases, whereas at higher temperatures, other impurities (e.g., aluminum oxides) form48,49. The use of a thermostat would be the best solution, but measuring the temperature close to the autoclave within the stove may be enough, as done in this work.
The main limitation of the synthesis protocol is that NTs do not form at mass fractions higher than 1.4% Fe, as reported in the literature by authors using a slightly different protocol33. This can be due to some structural strains induced by Fe in this type of structure. The second major limitation is the degree of Al3+/Fe3+ IS that can be reached, corresponding to a maximum mass fraction of 1.0% Fe. It has to be noted, however, that the same was also observed with Fe-doped aluminogermanate NTs37.
On the contrary, the occurrence of IS by post-synthesis loading is an interesting and encouraging result, likely related to the fact that Al(OH)Al groups on the outer surface of NTs are able to undergo ionic exchanges in solution, according to reaction (4):
[Al(OH) Al](s) + Fe(H2O)6(aq)3+ = [Fe(OH) Al](s) + Al(H2O)6(aq)3+ (4)
This result is particularly relevant and shows that the proposed protocol has important outcomes, since it opens the possibility of changing the composition of the IMO outer surface by ionic exchange, thus avoiding more complicated procedures (i.e., direct synthesis). As mentioned before, the synthesis of IMO requires several precautions in order to be successful, and the mere addition of another reagent-in the present case, FeCl3•6H2O-will perturb the synthesis environment. It is indeed simpler to add the Fe precursor to an aqueous solution of preformed NTs, as done for the Fe-L-IMO sample. The same procedure could be extended to other cations with proper charges and radii, like Cr3+ and Ti3+. In the case of Ti3+, however, there could be some limitations due to the stability of the Ti3+ species and of its precursor.
Another important consequence of the successful doping procedure is the lowering of the IMO band gap. This result is particularly relevant if applications involving semiconductors are concerned, such as photocatalysis. Moreover, the presence of reactive Fe3+ surface species could be exploited in a photo-Fenton reaction for the removal of organic pollutants from water.
The formation of Fe(OH)Al groups as a consequence of Al3+/Fe3+ IS provides Fe3+ sites that are accessible to species able to coordinate iron in water, as observed during the AO7– adsorption experiments reported here. This concept could be extended to the retention of other organic pollutants, making it possible to exploit the outer surface of NTs in adsorption processes involving not only mere electrostatic interaction, but ligand displacement as well.
The worst performance of Fe-L-IMO towards AO7– adsorption is ascribable to the occurrence of a larger fraction of clusters. After the addition of ammonia during loading, cluster formation mostly occurs on the outer surfaces of NTs, as confirmed by the pore volumes, reported in Table 1. There is an increase in the total pore volume by loading, whereas the micropore volume, amenable to type A pores, remains unchanged. IS Fe3+ sites likely acted as crystallization centers for iron oxo-hydroxide clusters. Due to cluster formation, IS Fe3+ sites were no more accessible to AO7– species, finally lowering the adsorption capacity of Fe-L-IMO towards the dye39.
The authors have nothing to disclose.
The authors acknowledge Prof. Claudio Gerbaldi and Nerino Penazzi (Politecnico di Torino) for lending the dry room.
Perchloric Acid (70%) puriss. p.a., ACS reagent, 70% (T) | Sigma Aldrich (Fluka) | 77230 | Toxic. Use facesheild and respirator filter. |
Aluminum-tri-sec-butoxide 97% | Sigma Aldrich | 201073 | Skin and eye irritation. Use eyesheild and faceshield and respirator filter |
Tetraethyl orthosilicate (reagent grade 98%) | Sigma Aldrich | 131903 | Toxic, Skin and eye irritation. Use eye and face shields and respirator filter |
Iron(III) chloride hexahydrate ACS reagent, 97% | Sigma Aldrich | 236489 | Toxic and corrosive. Use eye and face shields and gloves. |
Orange II Sodium salt for microscopy (Hist.), indicator (pH 11.0-13.0) | Sigma Aldrich (Fluka) | 75370 | Skin and eye irritation. Use gloves and dust mask. |