With solar energy as the driving force, a novel adsorption refrigeration system has been developed and experimentally investigated. Water vapor and zeolite formed the working pair of the adsorption system. This manuscript describes the setup of the experimental rig, the operation procedure, and the important results.
To improve the performance of solar adsorption refrigeration, an experimental system with a solar concentration collector was set up and investigated. The main components of the system were the adsorbent bed, the condenser, the evaporator, the cooling sub-system, and the solar collector. In the first step of the experiment, the vapor-saturated bed was heated by the solar radiation under closed conditions, which caused the bed temperature and pressure to increase. When the bed pressure became high enough, the bed was switched to connect to the condenser, thus water vapor flowed continually from the bed to the condenser to be liquefied. Next, the bed needed to cool down after the desorption. In the solar-shielded condition, achieved by aluminum foil, the circulating water loop was opened to the bed. With the water continually circulating in the bed, the stored heat in the bed was took out and the bed pressure decreased accordingly. When the bed pressure dropped below the saturation pressure at the evaporation temperature, the valve to the evaporator was opened. A mass of water vapor rushed into the bed and was adsorbed by the zeolite material. With the massive vaporization of the water in the evaporator, the refrigeration effect was generated finally. The experimental result has revealed that both the COP (coefficient of the performance of the system) and the SCP (specific cooling power of the system) of the SAPO-34 zeolite was greater than that of the ZSM-5 zeolite, no matter whether the adsorption time was longer or shorter. The system of the SAPO-34 zeolite generated a maximum COP of 0.169.
With the ozone-depletion problem of traditional vapor compressed refrigeration growing more serious, substituting traditional refrigeration with green technology has become a hot topic in recent years. Among those green technologies, the solar adsorption refrigeration has attracted much of the attention of researchers. Driven by low-grade thermal energy, the adsorption refrigeration system has the advantages of being environmentally friendly, small, and flexible. This adsorption system can also be driven with non-solar energy, for instance by waste heat discharged from thermal equipment or by engine exhaust gases from vehicles, as mentioned by Hu et al.1
In an adsorption cooling system, the adsorption bed is the key component. Its work directly affects the performance of the whole system. Therefore, the design of the adsorption bed is the most important issue as pointed out by Sutuki.2 A decade ago, the flat bed was mostly used in the adsorption cooling system.3,4,5 Without any solar concentrating device, the flat bed temperature was usually low and hence the COP of the system was unsatisfactory. In contrast, the tubular adsorption bed improved the COP. It was reported that the COP could reach 0.21 in sub-Sahara region by Hadj Ammar et al.6 Furthermore, Wang et al.7 developed a spiral plate adsorber that was distinguished by the characteristic of continuous heat regeneration. The novel design of the adsorption bed shortened the cycle time of the system. Abu-Hamdeh et al.8 reported their study on the solar adsorption refrigeration system with a parabolic trough collector. Their test results showed the COP of the system varied from 0.18 to 0.20. El Fadar et al.9 studied an adsorption refrigeration system that was coupled with a heat pipe and powered by parabolic trough collector, which showed an optimum COP of 0.18.
To enhance the heat transfer of the tubular bed, some finned tube adsorbers were considered and the effect of the enhancement was examined. An innovative bed that took the form of the shell and tube heat exchanger was presented by Restuccia et al.10. The internal finned tube was coated with a zeolite layer so that the contact transfer resistance of heat/mass between the metal surface and the adsorbent material could be reduced. The system produced an output of 30-60 W/kg of specific cooling power in the cycling time of 15-20 s. Al Mers et al.11demonstrated that the enhanced adsorber with 5-6 fins could significantly reduce the heat loss of the adsorber to ambiance and thereby improving the COP by 45%. The effect of a finned tube adsorber on the performance of the solar driven system was also studied by Louajari et al.12. Using activated carbon-ammonia as the working pair, they showed that the cycling mass transfer in the adsorber with fins was greater than the one without fins.
In the current study, we experimentally studied an improved solar adsorption refrigeration system, in which a solar tracking parabolic trough collector was applied and an internal cooling tunnel was deployed. With the SAPO-34/ZSM-5 zeolite and the water vapor as the working pair, the system showed interesting characteristics in terms of thermodynamics and refrigeration. The experimental methodology as well as the typical test results will be presented and discussed in this report.
1. Experimental Setup
NOTE: The adsorption refrigeration system was composed of the adsorption bed, the evaporator, the condenser, the vacuum pump, and the solar trough collector (Figure 1). An automatic solar tracking device with a parabolic trough was manufactured and applied in the system to improve the efficiency of the solar collector. The automatic solar tracking trough was driven by the worm-gear device as shown in Figure 2. The device consisted of the stepper motor, the worm, the gear, the moving limit block, and the manual wheel. The dimensions of the worm-gear device were 21 x 80 cm2. The trough collector concentrated the solar rays onto the adsorbent bed, which was located along the focus line of the parabolic trough.
Figure 1: Experimental system for solar adsorption refrigeration. (Top) Schematic of the system; (bottom) Photograph of the experimental setup. The top panel presents the components of the experimental system, which involves the evaporator, the condenser, the vacuum pump, etc. The bottom panel displays the photograph of the assembled adsorption refrigeration system. In the system, the evaporator and the condenser is of the fin-tube structure, a kind of compact heat exchanger. The adsorption bed is reformed from a vacuum solar collector, which can capture solar energy effectively. Please click here to view a larger version of this figure.
Figure 2: The structure of the worm gear box. The worm gear box is the device that transforms the rotation of the stepper motor into the solar tracking movement of the parabolic trough. In addition to the stepper motor, the worm gear box also involves the reducer, the manual wheel, the worm shaft, etc. Pulling the manual/automatic switch handle to the left, gears 5a and 5b are disengaged. Thus, the trough can be manually controlled by rotating the hand wheel. Pulling the manual/automatic switch handle to the right, gears 5a and 5b are engaged together. Thus, it is controlled automatically by the stepper motor.
Figure 3: Structure of the adsorption bed and the deployment of the temperature probe. (Top) Schematic of the bed structure; (bottom) The temperature probes and the mass transfer channel in the bed. The top panel shows the basic structure of the bed. The adsorbent material is put into the annular cavity between the solar-absorbing tube and the copper cooling channel. The solar rays penetrate the glass tube and fall onto the surface of the solar-absorbing tube. Then, by heat conduction, the solar energy is transferred to the adsorbent material inside the bed. The bottom panel shows the location of the temperature probes. These probes are used to monitor the temperature change of the bed during the adsorption/desorption process. Please click here to view a larger version of this figure.
2. Experimental Method
NOTE: Adsorption refrigeration is based on the principle that the solid adsorbent material adsorbs the refrigerant vapor strongly at low temperature, while it desorbs the vapor at a higher temperature. Using heat as the driving impetus, the purpose of refrigeration is reached. The refrigeration cycle of the adsorption system involves mainly four steps, i.e., the solar heating-up process, the desorption process, the bed-cooling process, and the adsorption process. The desorption process starts once again after the adsorption process is completed. All the steps of the experiment are equally important because they are interrelated and influence each other interactively.
3. Data Reduction Method
Table 1: Values of the parameter in Eq. (1) and Eq. (2). The parameters that are involved in Eq. (1) and Eq. (2) are listed in this table. The parameters include cp, Ap, α, etc.
Mass transfer characteristic of the bed through the adsorption process
The adsorption bed is always the most important component in an adsorption refrigeration system, and the heat and mass transfer characteristic are the main factors affecting the performance of the whole system. By analyzing the recorded temperature change in the cross sections as shown in Figure 3(bottom panel), it is possible to know the heat and mass transfer features of the bed. Figure 4 shows the dynamic change of the bed temperature during the adsorption process. The figure illustrates that the mass transfer ability of the SAPO-34 zeolite is good, for the adsorption of the points at different sections start almost the same time. If the mass transfer resistance of the bed is low, the bed may reach the adsorption equilibrium within a short time, and the adsorbent material in the bed will be fully employed. With the strongly cooling function of the circulating water convection, the temperature shooting-up was restrained effectively after about 400-600 s of the adsorption, except for time-point 9. In contrast, for a natural air cooling method, the bed temperature would decrease relatively slowly. The related experimental result has been discussed thoroughly in Du et al.14 The meager cooling effect of air flow frustrated the heat discharge of the bed, and then impacted the cycle performance of the adsorption refrigeration system. In comparison, water cooling was much better for the system.
Figure 4: Temperature change of the bed in the adsorption process for SAPO-34 zeolite. This figure presents the temperature change of the bed in the adsorption process. Through the variation of the temperature, we can analyze the characteristics of the mass transfer of the bed. The response rate of the temperature reflects the adsorption rate of the material in the bed.
Heat transfer characteristic of the bed through the desorption process
The adsorption process is a coupled heat and mass transfer phenomenon. The desorption/adsorption of the adsorbent is highly related to the temperature change of the bed. Nevertheless, the heat transfer characteristic of the bed is not only determined by the thermal properties of the adsorbent itself, but also by the bed structure. We tend to choose a material with both a strong adsorption ability and high conductivity. But unfortunately, quite often these qualities are in conflict. A porous material with good adsorption usually exhibits poor conductivity. Many factors (e.g., the molecular structure, the processing method, the particle size, etc.) can impact the thermal properties of the adsorbent15,16. Figure 5 shows the average temperature change of the bed in the desorption process for the SAPO-34 and ZSM-5 zeolite. To facilitate the comparison, the recorded solar intensity in the test campaign is also presented. Although the solar intensity was nearly the same for the two zeolites, the increment of temperature was quite different. For the ZSM-5 zeolite, the temperature was rising over 32 °C, while for the SAPO-34 it was only 17 °C. This result revealed that the heat transfer ability of the ZSM-5 zeolite was better than that of the SAPO-34 zeolite. The mass transfer between the adsorbent and the vapor is the most important process, but only with the support of the heat transfer can a good mass transfer be realized.
Figure 5: The change of the average temperature of the bed during the desorption process. This figure shows the difference in the heat transfer between the SAPO-34 zeolite and the ZSM-5 zeolite. During the 600 s desorption time, the increment of the temperature for the ZSM-5 zeolite and SAPO-34 zeolite was quite different. For the ZSM-5 zeolite, the temperature increase was 32.52 °C, while for the SAPO-34 zeolite the increase was only 17.02 °C. At the same solar-heating condition, the larger temperature increment of the ZSM-5 zeolite indicates its superiority of heat transfer relative to SAPO-34 zeolite.
The desorption characteristic of the bed
In general, the output of the refrigeration power for an adsorption system is determined by the adsorbent characteristic and the heat transfer rate of the bed. Usually, the time for the desorption process is longer than the time for the adsorption process. It is essential to know the characteristics of the heat transfer in the bed during the desorption. Here the index of the desorption degree E(t) is used to evaluate the completeness of the desorption of the bed. E(t) is defined as the ratio between the desorbed amount of refrigerant vapor, from the beginning to time t, and the total amount of the vapor uptake in the adsorption process.
With the experimental data, the E(t) of the bed at different desorption times can be obtained. Firstly, it is shown that the desorption degree was improved to some extent as the bed temperature increased. For the SAPO-34 zeolite system, the E(t) increased from 54.9% at t = 1 h to 69.3% at t = 2 h. On the other hand, at the same desorption time, the ZSM-5 system showed a worse desorption effect than the SAPO-34 system.14 Although the bed temperature of the SAPO-34 was comparatively lower, as previously discussed regarding Figure 5, its desorption degree was better. This tells us that SAPO-34 zeolite is more suitable to use as the adsorbent material. This feature of SAPO-34 zeoilite was also emphasized by Gordeeva et al.17
The refrigeration capacity of the system
The refrigeration capacity of the adsorption system is basically reflected by the temperature decrease of the water tank. The test results for the tank temperature are presented in Figure 6. The tank temperature changed with time in a nonlinear way. It decreased quickly within the first 600 s of the adsorption time, and then the temperature decrease slowed down. In comparison to the two temperature profiles of the SAPO-34 and the ZSM-5 zeolite, it is known that the refrigeration capacity of the two zeolites was rather different. The temperature decrement of the water tank directly reflected the refrigeration capacity of the system. Obviously, the temperature drop for the SAPO-34 system was much greater than that for the ZSM-5 system. With better desorption characteristics as mentioned above, the SAPO-34 zeolite exhibited a higher refrigeration capacity than the ZSM-5 zeolite. This identification is consistent with the conclusion of Gordeeva et al.16 and Kakiuchi et al.18
Figure 6: The temperature variation of the chilled water tank. In general, the temperature variation of the chilled water in the evaporator tank was not linear. For the SAPO-34 zeolite, it declined quickly within the first 600 s and then the decline slowed down. In contrast, the temperature change of the ZSM-5 zeolite was relatively smooth. This reflected the feature that the refrigeration power output declined with time. The two curves also revealed the performance difference of SAPO-34 and ZSM-5 zeolite.
The performance of the system is evaluated by the index of COP and SCP that is determined by Eq. (3) and Eq. (4), respectively, and the results are shown in Table 2. According to the nonlinear change of the temperature in Figure 6, two sets of data for the adsorption time tads = 600 s and tads = 1,800 s are presented. For either case in the table, the Qref within the first 600 s takes a proportion of more than two thirds of the total refrigeration capacity of the 1,800 s adsorption time. Obviously, the SCP for tads = 600 s is much higher than that for tads = 1,800 s, however the COP results run contrary to these results. The best COP in Table 2 has reached 0.169. Error analysis was conducted and revealed the uncertainty of the COP was between 6.2–9.4% corresponding to different test campaigns. It needs to be mentioned that the maximum COP here is in the comparative range of the result by Abu-Hamdeh et al.8 Their system of parabolic trough collector generated a COP of 0.18-0.20. The SCP index reflects the specific power output of the refrigeration capacity of the bed. A higher SCP implies that a higher refrigeration power is generated by a unit of adsorbent mass. The analyzed results have demonstrated that both the COP and the SCP of the SAPO-34 were superior to that of the ZSM-5, no matter if the adsorption time was longer or shorter.
Table 2: Comparison of the refrigeration capacity of ZSM-5 and SAPO-34 zeolite. For comparison, here we present the comprehensive performance of the adsorption refrigeration of SAPO-34 and ZSM-5 zeolite. Either by the SCP index or by the COP index, the SAPO-34 system shows its superiority to the ZSM-5 system.
As a thermodynamic system, the performance of a solar adsorption refrigeration device depends on the optimum design and the proper operation of the system. Both the heat supply and the cooling method of the bed are important to guarantee the system works well. Water cooling is preferred to air cooling because of the high strength of convection heat transfer of water. The poor conductivity of the adsorbent material has usually determined the limited heat transfer rate of the bed. To improve the heat transfer of the bed, many measurements were considered such as the enhancement structure of the internally-inserted fins.19 Silica gel is another kind of popular adsorbent material. If a silica gel is used in the solar adsorption system, the desorption temperature of the bed must be limited to less than 95 °C, so that the silica gel will not become dehydrated and lose activity.
Like most renewable energy systems, the current adsorption refrigeration system has some shortcomings in terms of engineering applications. The notable problem is the intermittent work of the system. With the intrinsic nature of the heating-up and cooling-down, the adsorption system can't supply cold power continually as a single bed is used. To solve this problem some researchers considered a conjugated two bed system, in which the technique of regenerative heat and mass transfer could be applied. Such systems can become rather complex but the performance improvement was often quite unsatisfactory. Another point that needs to be considered is the weather condition effect. For bad weather days, there will not enough solar energy supply to the system. In such a situation, some spare heat source needs to be ready so that the system can continue to work.
As a green energy technology, the solar adsorption refrigeration system has attracted much attention in the past decade. The use of solar energy avoids the consumption of fossil fuel and effectively reduces the air pollution. In addition, such a system has no rotating component, no noise, and can be deployed flexibly. Though the efficiency of the system is not comparable to conventional refrigeration systems that use vapor compression or ammonia absorption, the abundance of solar energy presents a potential significance for luminance in the future. For a system that consumes electricity or fuel, the efficiency of performance is very important because of operation costs. In contrast, solar energy is free and the system is still beneficial even if the COP is not very high.
We are not sure how quickly solar adsorption technologies may replace conventional refrigeration systems in large scale, because there are some aspects of this technique that need further improvement. A couple years ago, it was reported that the Tokyo Gas Corporation in Japan put forward a commercial type of adsorption refrigerator that was driven by industrial waste heat. With developments in the global economy and technology, the technique of the solar adsorption refrigeration may first find its application in the remote rural areas where the climate is hot in most time of the year.
The operation of this system involves four critical steps. According to the time sequence, they are: the pre-heating of the bed under closed conditions; the desorption process with the bed temperature increasing further; the cooling down of the bed by re-circulating water or an air stream; and the adsorption process that generates the refrigeration effect.
The authors have nothing to disclose.
This research work was sponsored by the National Key Basic Research Program of China (No.2015CB251303), and the National Natural Science Foundation of China (No. 51276005).
evaporator | home-made | finned heat exchange | |
condenser | home-made | finned heat exchange | |
evaporator water tank | home-made | volume:9L | |
condenser water tank | home-made | volume:9L | |
vacuum pump | Beijing Jing Rui Ze Xiang Instrument Co. Ltd. | rotation speed:1400 motor pover:370W | |
condenser pressure sensor | Beijing Li Nuo Tian Sheng Instrument Co. Ltd. | 16P2623 | maximum:2200Pa |
bed pressure sensor | Beijing Li Nuo Tian Sheng Instrument Co. Ltd. | maximum:2200Pa | |
adsorption bed | home-made | cylundrical glass tube | |
parabolic trough | home-made | high reflective aluminum sheet | |
water pump | home-made | motor pover:250W, water head:8m | |
water tank | home-made | volume:500L | |
DRT-2-2 direct solar actinometer | Beijing Tian Yu De Technology Co. Ltd. | 03140132 | sensitivity:13.257μV/W•m2 |
TBQ-2 solar pyranometer | Jinzhou Sunshine Technology Development Co., Ltd., China | 209079 | sensitivity:12.733μV/W•m2 |
SAPO-34 zeolite | Langfang Peng Cai Co., Ltd., China | 20mm in length and 2.2mm in diameter | |
ZSM-5 zeolite | Langfang Peng Cai Co., Ltd., China | 5.7mm in diameter |