The pretreatment of lignocellulosic biomass with protic low-cost ionic liquids is shown, resulting in a delignified cellulose-rich pulp and a purified lignin. The pulp gives rise to high glucose yields after enzymatic saccharification.
A number of ionic liquids (ILs) with economically attractive production costs have recently received growing interest as media for the delignification of a variety of lignocellulosic feedstocks. Here we demonstrate the use of these low-cost protic ILs in the deconstruction of lignocellulosic biomass (Ionosolv pretreatment), yielding cellulose and a purified lignin. In the most generic process, the protic ionic liquid is synthesized by accurate combination of aqueous acid and amine base. The water content is adjusted subsequently. For the delignification, the biomass is placed into a vessel with IL solution at elevated temperatures to dissolve the lignin and hemicellulose, leaving a cellulose-rich pulp ready for saccharification (hydrolysis to fermentable sugars). The lignin is later precipitated from the IL by the addition of water and recovered as a solid. The removal of the added water regenerates the ionic liquid, which can be reused multiple times. This protocol is useful to investigate the significant potential of protic ILs for use in commercial biomass pretreatment/lignin fractionation for producing biofuels or renewable chemicals and materials.
Meeting humanity's energy demand sustainably is one of the greatest challenges that our civilization faces. Energy use is predicted to double in the next 50 years, putting greater strain on fossil fuel resources. 1 The buildup of greenhouse gases (GHG) in the atmosphere through wide-spread fossil fuel use is particularly problematic, as CO2 generated from combustion of fossil fuels is responsible for 50% of the anthropogenic greenhouse effect. 2 Therefore, large-scale application of renewable and carbon neutral technologies is essential for meeting the increased energy and material needs of future generations. 1, 3
Plant biomass is the most versatile renewable resource, as it can be used to produce heat, electricity as well as carbon-based chemicals, materials and fuels. Primary advantages of lignocellulosic biomass over other biomass types are its abundance, potential for high yields per area of land and often much higher CO2 emission savings, which includes high retention of carbon in the soil. 4, 5 Additional benefits of using biomass include local availability, low capital requirements to convert biomass to energy, and soil erosion prevention. 8
Major producers of lignocellulosic feedstocks are the forestry industry and the agricultural sector as well as municipal waste management. 6 Lignocellulose production has the potential to be expanded, with a mind to limiting deforestation and avoiding the replacement of food crops and release of potential pollutants. 7 For renewable biomass to become a viable widespread source of liquid transportation fuels and chemicals, its processing must become economically competitive with fossil fuel conversion technologies. 9, 10 A key to achieving this is to boost the yield and quality of biomass-derived intermediates while reducing cost.
Lignocellulose contains a high proportion of sugars which can be converted to fuels and chemicals via catalytic and microbial conversions. 11 These sugars are present in lignocellulose in polymeric form as cellulose and hemicellulose. They can be hydrolyzed into glucose and other sugar monomers and then used for producing bioethanol and other bio-derived chemicals and solvents. 12
In order to access the cellulosic sugars, pretreatment of the biomass is necessary through physical, chemical, or combined processes. 4 The pretreatment is arguably the most costly step in the valorization of lignocellulosic biomass. Hence research into improved pretreatment processes is imperative.
Various pretreatment technologies are available. Of particular interest are those that separate the lignin from cellulose (fractionative pretreatment). Lignin, the third major component in lignocellulose, limits access of hydrolyzing agents to cellulose and hemicellulose and reduces the sugar yield per ton of feedstock. 11 The separated lignin can be utilized as an additional biorefinery intermediate if it is isolated in suitable quality. 13 One fractionative process is the Kraft process which is the most common pretreatment for paper/cellulose production. In Kraft pulping, wood chips are placed in a mixture of sodium hydroxide and sodium sulfide and heated at elevated temperatures of around 170 °C under high pressure. 14 The alkaline reactions remove hemicellulose and lignin by breaking the polymers down to short fragments via nucleophilic and base catalysis, and by dissolving the lignin fragments via de-protonation of phenolic hydroxyl/alcohol groups. Another common delignification process is the Organosolv process which also fragments and dissolves the lignin and hemicellulose. Rather than using an alkaline aqueous solution, organic solvents such as ethanol and acetic acid are used at high temperatures ranging between 160-200 °C and pressures from 5-30 bar. Organosolv pretreatment has some advantages over Kraft pulping in that it produces less air and water pollution. 15 Both processes possess some economic challenges, if used for production of chemicals and fuels rather than cellulose. 16 The Ionosolv pretreatment uses ionic liquids, which are salts that have melting points below 100 °C and, as a result of their powerful Coulombic interactions, very low vapor pressures. 17 This eliminates air pollution in the pretreatment process, and enables processing at or near atmospheric pressure.
While most ILs are created in laborious, multi-step syntheses, protic ILs can be synthesized in a one-step process from commodity chemicals, which makes them less expensive; it is estimated that some ILs could be produced at bulk scale for a price of $1.24 per kg which is comparable to common organic solvents such as acetone and toluene. 18 The ability to recycle and reuse these customizable ILs in a process that operates at comparatively lower temperatures and pressures makes this a more benign alternative and an economically attractive candidate for biorefining.
This detailed video protocol demonstrates a lab-scale version of the Ionosolv process for the delignification of lignocellulosic biomass and the eventual enzymatic saccharification of the cellulose-rich pulp as well as the recovery of a high-purity odor-free lignin.19
Note: The protic ionic liquids used in the process are synthesized in our laboratory, although some might be or become commercially available. The resulting ionic liquids are acidic and corrosive and probably skin/eye irritants (depending on the amine used), and must therefore be handled with care wearing appropriate PPE (lab coat, safety specs, resistant gloves).
1. Preparation
2. Pretreatment
Note: The process may be interrupted at any point by leaving the samples at room temperature (for a few days) or in the refrigerator (for longer periods).
3. Pulp Wash
4. Soxhlet Extraction of Pulp
5. Lignin Isolation
The exact amount of lignin removal and lignin precipitation, recovered pulp and glucose yield depend on the type of biomass used, the temperature at which the treatment is run and the duration of the treatment. Short pretreatment times and low temperatures lead to incomplete pretreatment while at higher temperatures the cellulose becomes unstable in the ionic liquid, leading to hydrolysis and degradation. The selected ionic liquid also plays an important role in the outcome of the fractionation procedure.
Figure 1 shows the composition of untreated Miscanthus (grass) and pine (softwood), and the Miscanthus and pine pulp obtained after pretreatment with triethylammonium HSO4 for 8 hr at 120 °C (compositional analysis was performed according to the NREL protocol). 21 It is evident from the figure that Ionosolv pretreatment at these conditions yielded different results for the two types of biomass. In case of the grass biomass, most of the lignin and the hemicelluloses were removed, while the pretreatment of softwood mainly removed the hemicelluloses and only a small amount of lignin. The difference in the outcome of the pretreatment was equally pronounced when the recovered pulps were subjected to enzymatic saccharification. 22 While 77% of theoretical glucose release was obtained for Miscanthus, pine only yielded 13%. The difference in lignin extraction is reflected in the lignin yields: 20% and 5% of initial biomass weight were recovered as lignin for Miscanthus and pine, respectively.
The difference in pretreatment outcome between the two feedstocks is attributed to the different types of lignin present in grasses and softwoods; the G type lignin of softwoods is more recalcitrant and more difficult to remove than grass lignin.
Figure 1. Composition of Miscanthus and pine before and after pretreatment with [triethylammonium][HSO4] with 20 wt% water for 8 hr at 120 °C. This was determined by the NREL compositional analysis procedure. 21 Please see Reference 21 for a more detailed protocol. Please click here to view a larger version of this figure.
Lignin can be characterized by heteronuclear quantum coherence (HSQC) NMR analysis which shows that ether bonds are cleaved during the pretreatment while new C-C bonds are formed.19 It has further been shown that the molecular weight, which can be estimated by GPC, is much lower than that of native lignin. At longer pretreatment times the molecular weight increases due to condensation reactions. Reaction of the lignin with the ionic liquid is minimal as evidenced by a marginal increase of the sulfur content and no increase of the nitrogen content of the lignin over time.
Further analysis can be carried out if of interest. XRD analysis of the recovered cellulose pulp generally shows high crystallinity.17 The recovered ionic liquid liquor may be analyzed by HPLC in order to detect dissolved sugars and degradation products thereof. 23
The technique for the fractionation of lignocellulosic biomass presented here produces a cellulose-rich pulp and a lignin. Most of the hemicelluloses are dissolved into the ionic liquid and hydrolyzed, but not recovered. If hemicellulose sugars are desired, a hemicellulose pre-extraction step prior to the Ionosolv delignification may be necessary. It has so far been impossible to fully close the mass balance for the biomass, as it is not possible to identify and quantify all degradation products found in the ionic liquid liquor, especially the ones stemming from lignin. A detailed study on recycling and mass balance is underway and is expected to be published shortly.
The ethanol wash is necessary at small scale in order to achieve good separations, as residual ionic liquid adhering to the surface of the pulp may reduce enzyme activity during saccharification, thereby biasing the laboratory-scale analysis. It should be noted that the volumes of wash ethanol consumed in this protocol are not compatible with scale-up and are probably not required if the process is to be operated on a commercial scale.
This experimental set up relies entirely on convection to facilitate mass transfer. Stirring is however expected to facilitate the reaction and could potentially alter required reaction times and lignin extraction efficiencies.
Overall, the presented biomass pretreatment protocol has been shown to be very effective for the fractionation of lignocellulosic biomass. The main advantages over aqueous and mechanochemical (i.e., steam explosion) processes are the improved selectivity, i.e., a clean cellulose pulp and a purified lignin. Another advantage is the relatively mild conditions under which the process can be carried out. Advantages over other lignin-solvating processes (i.e., Kraft pulping or Organosolv pretreatment) are the simple separations and solvent recovery due to the non-volatility of the IL, lowering the capital investment. The isolated lignin is odor-free. The presented Ionosolv process is in its function very similar to the Organosolv process which uses acidified aqueous ethanol. However, as the ionic liquids have negligible vapor pressure (reducing process pressures toward atmospheric), the recycling of the solvent is different and the exposure to solvent vapors minimized.
Compared to the ionic liquid process using anhydrous, basic ionic liquids such as 1-ethyl-3-methylimidazolium acetate or 1-butyl-3-methylimidazolium chloride, which result in a decrystallized cellulose pulp yielding very high saccharification yields, the process employed here gives rise to slightly lower glucose yields. 24 However, the present process is moisture tolerant, therefore not requiring energy intensive drying, and uses ionic liquids which are much more easily synthesized and therefore expected to be significantly less expensive.
As with any application of ionic liquids, one of the main advantages is the possibility to tune the properties of the ionic liquid by varying the cation core, ranging from imidazolium to ammonium, and by changing number, length, symmetry and substitution of alkyl chains on the cation. 25 In the special case of the protic ionic liquids used in this protocol, the acid to base ratio and the water content can be used to design the solvent. 26, 27 This gives rise to solvents with a wide range of polarities, acidities, viscosities and other physical properties.
Other parameters that can be adjusted include biomass loading, pretreatment temperature and time, and additives. In addition, the costs associated with solvents, equipment and energy input will need to be taken into account and optimized, if this pretreatment option is to be used in a commercial setting.
The exact outcome of the pretreatment will depend on all the parameters mentioned above and can be tailored to the needs and interest of the individuals conducting the study. Potential applications include the isolation of Ionosolv lignin with various properties, e.g., for the production of resins or aromatic chemicals, or the production of cellulose or sugar derived materials and chemicals. The protocol can be used as a basis to devise modified protocols, e.g., using larger stirred reactors or continuous flow reactors. Results of such experimental studies will allow for techno-economic analysis of this ionic liquid based fractionation process.
The authors have nothing to disclose.
The authors acknowledge the Grantham Institute for Climate Change and the Environment, Climate-KIC and EPSRC (EP/K038648/1 and EP/K014676/1) for funding and Pierre Bouvier for providing experimental data for pine pretreatments.
IL synthesis | ||||
Round bottom flask, with standard ground joint 24/29 NS, 1000 ml | Lenz | 3 0024 70 | VWR product code 271-1309 | |
250mL Addition Funnel, Graduated, 29/26 Joint Size, 0-4mm PTFE Valve | GPE | CG-1714-16 | ||
Dish-shaped dewar flask, SCH 31 CAL | KGW-Isotherm | 1197 | ||
Volumetric flask, 200 ml | VWR | 612-3745 | ||
Cork rings, pasteur pipettes and teet, wash bottle with deionised water, large magentic stir bar | ||||
Biomass size reduction | ||||
Heavy Duty Cutting Mill SM2000 | Retsch | Discontinued | Replaced with Cutting Mill SM 200 (20.728.0001) | |
Bottom sieves (10 mesh square holes, for particle size <2 mm) | Retsch | 03.647.0318 | Part of cutting mill | |
Analytical Sieve Shaker AS 200 | Retsch | 30.018.0001 | Part of sieving machine | |
Test Sieve 200 mm Ø x 50 mm height ISO 3310/1 (180 µm) | Retsch | 60.131.000180 | Part of sieving machine | |
Test Sieve 200 mm Ø x 50 mm height ISO 3310/1 (850 µm) | Retsch | 60.131.000850 | Part of sieving machine | |
Collecting pan, stainless steel, 200 mm Ø, height 50 mm | Retsch | 69.720.0050 | Part of sieving machine | |
Rotary evaporator: | ||||
Rotary evaporator (Rotavapor R-210) | Buchi | Discontinued | Replaced with Rotavapor R-300 | |
Water bath (Heating bath B-491) | Buchi | 48201 | Part of rotary evaporator | |
Recirculator | Julabo | F25 | Part of rotary evaporator | |
Vacuum pump (MPC 101 Z) | Ilmvac GmbH | 412522 | Part of rotary evaporator | |
Vacuum controller (Vacuum Control Box VCB 521) | Ilmvac GmbH | 600053 | Part of rotary evaporator | |
Parallel evaporator: | ||||
StarFish Base Plate 135mm (for Radleys & IKA) | Radleys | RR95010 | Part of parallel evaporator | |
Monoblock for 5 x 250ml Flasks | Radleys | RR95130 | Part of parallel evaporator | |
Telescopic 5-way Clamp with Velcro | Radleys | RR95400 | Part of parallel evaporator | |
Gas/Vacuum Manifold with connectors | Radleys | RR95510 | Part of parallel evaporator | |
650mm Rod | Radleys | RR95665 | Part of parallel evaporator | |
Quick Release Male, R/A Barbed 6.4mm + Shut-off (3.2mm ID) | Radleys | RR95520 | Part of parallel evaporator | |
Stirrer/hot plate | Radleys | RR98072 | Part of soxhlet extractor | |
Temperature controller | Radleys | RR98073 | Part of soxhlet extractor | |
Elliptical Stirring Bar 15mm Rare Earth | Radleys | RR98097 | Part of parallel evaporator | |
Vacuum cold trap, plastic coated, PTFE stopcock | Chemglass | CG-4519-01 | Part of parallel evaporator | |
Vacuum pump (MPC 101 Z) | Ilmvac GmbH | 412522 | Part of parallel evaporator | |
Tygon tubing E-3603, 6,40 mm (internal) 12,80 mm (external) | Saint-Gobain/VWR | 228-1292 | Part of parallel evaporator | |
Parallel Soxhlet extractor: | ||||
StarFish Base Plate 135mm (for Radleys & IKA) | Radleys | RR95010 | Part of soxhlet extractor | |
Monoblock for 5 x 250ml Flasks | Radleys | RR95130 | Part of soxhlet extractor | |
Telescopic 5-way Clamp with Velcro | Radleys | RR95400 | Part of soxhlet extractor | |
Telescopic 5-way Clamp with Silicone Strap and Long Handle | Radleys | RR95410 | Part of soxhlet extractor | |
Water Manifold with connectors | Radleys | RR95500 | Part of soxhlet extractor | |
650mm Rod | Radleys | RR95665 | Part of soxhlet extractor | |
Quick Release Male, R/A Barbed 6.4mm + Shut-off (3.2mm ID) | Radleys | RR95520 | Part of soxhlet extractor | |
Coil condensers with standard ground joints 29/32 NS | Lenz | 5.2503.04 | Part of soxhlet extractor | |
Extractor Soxhlet 40mL borosilicate glass 29/32 socket 24/29 cone | Quickfit | EX5/43 | Part of soxhlet extractor | |
Stirrer/hot plate | Radleys | RR98072 | Part of soxhlet extractor | |
Temperature controller | Radleys | RR98073 | Part of soxhlet extractor | |
Recirculator | Grant | LTC1 | Part of soxhlet extractor | |
Cellulose extraction thimble | Whatman | 2280-228 | ||
Tweezers | Excelta | 20A-S-SE | ||
Vacuum drying oven: | ||||
Vacuum drying oven | Binder | VD 23 | Part of vacuum oven | |
Dewar vessel 2L 100x290mm with handle | KGW-Isotherm | 10613 | Part of vacuum oven | |
Vacuum Trap | GPE | CG-4532-01 | Part of vacuum oven | |
Other equipment: | ||||
Analytical balance | A&D | GH-252 | accuracy to ± 0.1 mg | |
Volumetric Karl Fischer titrator | Mettler Toledo | V20 | ||
10 mL disposable pipette | Corning Inc | Costar 4101 10 mL Stripette | ||
Eppendorf Research plus pipette, variable volume, volume 100-1000 μL | Eppendorf | 3120000062 | ||
Desiccator | Jencons | JENC250-028BOM | ||
Ace pressure tube bushing type, Front seal, volume 15 mL | Ace Glass | 8648-04 | ||
Ace O-rings, silicone, 2.6 mm, I.D. 9.2 mm | Ace Glass | 7855216 | O-ring for pressure tube | |
Vortex shaker | VWR International | 444-1378 (UK) | ||
Fan-assisted convection oven | ThermoScientific | HeraTherm OMH60 | ||
Oven glove (Crusader Flex) | Ansel Edmont | 42-325 | ||
250 mL Round bottom flask single neck ground joint 24/29 (Pyrex) | Quickfit | FR250/3S | ||
Rotaflo stopcock adapter with cone 24/29 | Rotaflo England | MF11/2/SC | ||
50 mL Falcon tube | Heraeus/Kendro | HERA 76002844 | ||
Centrifuge (Mega Star 3.0) | VWR | 521-1751 | ||
Reagents: | ||||
Ethanol absolute | VWR | 20820.464 | ||
Triethylamine | Sigma-Aldrich | T0886 | ||
Sulfuric acid 5 mol/l (10N) AVS TITRINORM volumetric solution Safe-break bottle 2,5L | VWR | 191665V | ||
Purified water (15 MΩ ressitance) | Elga | CENTRA R200 | ||
Lignocellulosic biomass: | ||||
Miscanthus X gigantheus | ||||
Pinus sylvestris |