An experimental methodology based on thermal and rheological measurements is proposed to characterize the curing process of adhesives with to obtain useful information for industrial adhesive selection.
The analysis of thermal processes associated to the curing of adhesives and the study of mechanical behavior once cured, provide key information to choose the best option for any specific application. The proposed methodology for the curing characterization, based on thermal analysis and rheology, is described through the comparison of three commercial adhesives. The experimental techniques used here are Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC) and Rheology. TGA provides information about the thermal stability and filler content, DSC allows the evaluation of some thermal events associated to the cure reaction and to thermal changes of the cured material when subjected to temperature changes. Rheology complements the information of the thermal transformations from a mechanical point of view. Thus, the curing reaction can be tracked through the elastic modulus (mainly the storage modulus), the phase angle and the gap. In addition, it is also shown that although DSC is of no use to study the curing of moisture curable adhesives, it is a very convenient method to evaluate the low temperature glass transition of amorphous systems.
Nowadays there is an increasing demand of adhesives. Today's industry demands that adhesives have increasingly varied properties, adapted to the growing diversity of possible new applications. It makes the selection of the most suitable option for each specific case a difficult task. Therefore, creating a standard methodology to characterize the adhesives according to their properties would facilitate the selection process. The analysis of the adhesive during the curing process and the final properties of the cured system are crucial to decide whether an adhesive is valid or not for a certain application.
Two of the most commonly used experimental techniques to study the behavior of adhesives are Differential Scanning Calorimetry (DSC) and Dynamic Mechanical Analysis (DMA). Rheological measurements and thermogravimetric tests are also widely used. Through them, the glass transition temperature (Tg) and the residual heat of curing, which are related to the degree of cure1,2, can be determined.
TGA provides information about the thermal stability of the adhesives3,4, which is very useful to establish further process conditions, on the other hand rheological measurements allows the determination of the gel time of the adhesive, analysis of the curing shrinkage, and the definition of the viscoelastic properties of a cured sample5,6,7, while the DSC technique allows measurement of the residual heat of curing, and discernment between one or more thermal processes that can take place simultaneously during the curing8,9. Therefore, the combination of DSC, TGA and rheological methodologies provide detailed and reliable information to develop a complete characterization of adhesives.
There is a number of studies of adhesives where DSC and TGA are applied together10,11,12. There are also some studies that complement the DSC with rheological measurements13,14,15. However, there is not a standardized protocol to address the comparison of adhesives in a systematic way. That comparison would all to better choose the right adhesives in different contexts. In this work, an experimental methodology is proposed for doing a characterization of the curing process through the combined use of the thermal analysis and rheology. Applying these techniques as an ensemble allows to gather information about the adhesive behavior during and after the curing process, also the thermal stability and the Tg of the material16.
The proposed methodology involving the three techniques, DSC, TGA and rheology is described in this work using three commercial adhesives as an example. One of the adhesives, hereinafter referred to as S2c, is a two-component adhesive: component A contains tetrahydrofurfuryl methacrylate and component B contains benzoyl peroxide. The component B acts as an initiator of the curing reaction by causing the tetrahydrofurfuryl methacrylate rings to open. Through a free radical polymerization mechanism, the C=C bond of the monomer reacts with the growing radical to form a chain with tetrahydrofurfuryl side groups17. The other adhesives, T1c and T2c, are the one- and two-component versions from the same commercial house of a modified silane polymer adhesive. The curing process begins by the hydrolysis of the silane group18, which can be initiated by ambient humidity (as in the case of T1c) or by the addition of a second component (as in the case of T2c).
Concerning the application areas of these three different systems: the adhesive S2c was designed to substitute, in some cases, welding, riveting, clinching and other mechanical fastening techniques and it is suitable for high strength fastening of concealed joints on different types of substrates including top coats, plastics, glass, etc. The T1c and T2c adhesives are used for elastic bonding of metals and plastics: in caravan manufacturing, in the railroad vehicle industry or in shipbuilding.
1. Checking the manufacturer curing conditions
2. DSC analysis of a fresh sample
3. Rheological analysis
In order to show the application of the proposed method three adhesive systems are used (Table of Materials):
The thermal stability and the amount of filler of the cured adhesives are analyzed by TGA. Figure 1 shows the thermogravimetric plots obtained in air from the three adhesives. In the case of S2c a slight mass loss is observed from about 50 °C, which is probably related to moisture volatilization. The onset of the main degradation process appears at 196 °C. For T1c and T2c, the degradation onsets appear at slightly higher temperatures: 236 °C and 210 °C, respectively. These degradation temperatures should be not reached in further DSC or rheology experiments. The residue at 600 °C probably corresponds to inorganic fillers. It amounts 37.5% for T1c, 36.9% for T2c, and 24.6% for S2c. In the case of S2c an important mass loss is observed in the 600-800 °C range which suggests that CaCO3 is the main filler component since it is a typical filler which decomposes in that range of temperature in air. A mass loss of 10.32% was observed what corresponds to a 23.5% of CaCO3 in the cured sample.
Figure 1: TGA curves of the three adhesives. The curves were obtained from cured samples using air as the purge gas. Please click here to view a larger version of this figure.
Following the procedure, the next step consists of performing DSC tests of cured samples. Figure 2 shows the heat flow curves obtained. The S2c was previously cured at room temperature (approx. 20 °C) during 95 min. The T1c (moisture curing system) and T2c were previously cured at room temperature for 48 h.
Figure 2: DSC heat flow curves obtained from cured samples of the three adhesives: S2c (A), T1c (B), T2c (C). Please click here to view a larger version of this figure.
Figure 2A shows no evidence of residual cure. A small deviation from the baseline is observed at about 60 °C during the first heating ramp. It could be considered a manifestation of a glass transition, but it is practically negligible, and it would be better to wait for the rheological test to confirm. A glass transition temperature at 60 °C was specified by the manufacturer but it is not observed in this DSC plot. At -67 °C, there is a tiny drop in the heat flow signal that suggest a possible glass transition of a component of the adhesive. Figure 2B shows a clear glass transition at -66 °C. There is also an endothermic peak between 65 °C and 85 °C on heating and the corresponding exotherm on cooling at 53 °C. The shape and size of these peaks suggest possible melting and crystallization processes of a polymeric compound. The only important event in Figure 2C is a glass transition at -64 °C.
The next results are also related to DSC tests. Figure 3 shows the curing plot of a S2c sample at 20 °C/min in a heating ramp. That ramp will be followed by a cooling and heating ramps not displayed in this Figure. The curing enthalpy of the adhesive, 171.5 J/g, is obtained by integration of the peak. The shape of the exotherm suggests an autocatalytic curing reaction19,20,21, which would correspond to the methyl methacrylate free radical polymerization of the S2c adhesive22.
Figure 3: DSC heat flow curves obtained from a fresh sample of the S2c adhesive system Please click here to view a larger version of this figure.
In the case of T1c and T2c no curing exotherm was observed by DSC, as expected for moisture curing adhesives. Rheology studies of the curing will be of highest interest for these systems.
In order to evaluate the degree of curing that can be achieved at different temperatures isothermal DSC experiments were performed only for S2c, since the moisture curable systems cannot be tracked by DSC. For T1c and T2c samples, rheological measurements such as G’ or the gap can be used to track the advancement of the curing reaction at any temperature at which the experiment is performed. Table 1 shows the curing enthalpy values obtained at three temperatures. The degree of curing is calculated by comparing the curing enthalpy obtained at each temperature to that obtained in a heating ramp. The one used to calculate the values displayed on Table 1 was obtained at 20 °C/min.
Temperature (°C) | Curing enthalpy (J/g) | Degree of curing (%) |
10 | 162.1 | 94.5 |
15 | 166.0 | 96.8 |
20 | 169.5 | 98.8 |
Table 1: Curing enthalpy and the degree of curing values resulting from the isothermal cure of S2c samples at different temperatures.
Figure 4 shows how the residual cure is much smaller in the case of the sample cured at the higher temperature. That is so because the degree of curing achieved at 20 °C is higher than that obtained at 10 °C, as it can be observed in Table 1.
Figure 4: Specific heat flow plots obtained in the first and second heating scans from S2c samples isothermally cured at the indicated temperatures. Please click here to view a larger version of this figure.
Important features of a curing process that were not observed by DSC are the gelation, the shrinkage produced by the curing and the change of the moduli along the cure process. The latter is especially important in the case of moisture triggered curing, since in these systems the conversion of the curing process cannot be tracked by DSC. These missing features can be evaluated by rheology.
The first rheological test performed with each sample consists of a strain sweep that allows to see the linear viscoelastic range from which a strain value will be chosen for the next experiment, an isothermal multifrequency test with the following frequencies: 1, 3 and 10 Hz. (6.28, 18.85 and 62.83 rad/s). Figure 5 corresponds to the cure of a fresh S2c sample that is placed between the parallel plates of the rheometer. The gelation time of the material can be observed as the point where the phase angle, δ, becomes frequency independent, according to the Winter and Chambon criterion23,24. The gelation time is the time from mixing the two components to the instant when the phase angle curves obtained at different frequencies cross. After the gelation, the Tg continues to increase until a value somewhat above the cure temperature. The high filler content of this sample, about 23%, is the reason why a higher value of G’ than of G” is obtained throughout the test. Figure 5 also gives information about the shrinkage of the adhesive along the curing, that is about 6.5% in 10 minutes. A value of 20.5 MPa the modulus is obtained after about 11 minutes from mixing the components. After that instant, the moduli and the gap change only very little.
Figure 5: Plots resulting from the isothermal curing of a S2c sample in the rheometer at room temperature. Please click here to view a larger version of this figure.
Performing the isothermal multifrequency test at different temperatures, it would be possible to evaluate how the gel time varies with the curing temperature. In the case of the T1c and T2c systems, Figure 6 and Figure 7, there is no sign of gelation of the adhesives. A comparison of the slopes of the moduli of both adhesives reveals that T2c cures faster than T1c, which is normal since T2c has an additional compound to accelerate the curing reaction. An important increase of the storage modulus is observed in both cases, reaching an almost constant value after 24 h. A value of 0.94 MPa is observed for T1c and 1.2 MPa for T2c, which are much smaller than that observed for S2c.
Again, a high filler explains that G’ is consistently higher than G” along the test. The behavior of tan δ in both cases, seems to be related to the shear that those thixotropic materials undergo between the plates of the rheometer and also because of the curing process.
On the other hand, the contraction observed for both T1c and T2c systems in 24 h, 0.65% and 0.89%, respectively, are very little in comparison to that observed for S2c in 15 minutes, 5.7%.
Figure 6: Plots resulting from the isothermal curing of a T1c sample in the rheometer at room temperature. Please click here to view a larger version of this figure.
Figure 7: Plots resulting from the isothermal curing of a T2c sample in the rheometer at room temperature. Please click here to view a larger version of this figure.
The temperature scan tests of the cured samples are needed to evaluate the linear viscoelastic range (LVR) of the cured samples. The LVR is usually determined either by applying strain sweep test, in controlled-strain rheometers, or stress or torque sweep test, in controlled-stress rheometer. However, in some rheometers both methods can be used. On this occasion torque sweeps were done.
Figure 8 shows the results of a temperature scan of the S2c sample that was cured for one hour in the rheometer. The glass transition can be easily identified as a drop in G’, and as broad peaks in G’’ and in the phase angle, δ. The value of Tg, measured as the δ peak, is 60.2 °C.
Figure 8: Temperature scan test performed in the rheometer with a cured S2c sample. Please click here to view a larger version of this figure.
Temperature scans of fully cured T1c and T2c adhesives are reflected in Figure 9. The scan of T2c does not shows any relaxation in all temperature range. That can be of interest in case a consistent behavior is sought in that range of temperature. On the other hand, the moduli of the scan of T1c show a slow decrease until up to 60 °C, and then a more intense decline between 60 °C and 80 °C to then persist constant until the end of test.
Figure 9: Temperature scan tests of the cured adhesives T1c and T2c. Values of G’, G’’ and δ were obtained from a 1°C /min temperature scan. Please click here to view a larger version of this figure.
A preliminary TGA test of each adhesive is always a fundamental step as it gives information about the temperature range at which the material is stable. That information is crucial to correctly setting up further experiments. In addition, TGA may also inform about the filler content, which can be very insightful to understand that storage and loss modulus may not to cross along the cure.
On the other hand, DSC allows to study the cure of most thermosetting systems but not of those whose cure reaction is moisture triggered. Rheology allows to track the cure of any system, moisture triggered or not and is the right technique to compare them. However, it must be taken into account that a typical limitation of rheometers is the minimum temperature at which a curing test can be performed. Fortunately, most adhesives are intended to be used at room temperature or higher.
Most flexible adhesives have a glass transition temperature at sub ambient temperatures. Some components of semi-rigid systems may have a low Tg too but it is frequent that common rheometers cannot reach that low temperature. Many commercial DSC can easily reach -80 °C and thus can be used to determine that low Tg.
An interesting feature of some rheometers is the possibility of applying an almost null axial force, which allows to track the gap changes due to the adhesive contraction along the cure. That feature was not common in the past but nowadays many rheometers incorporate that feature. Another interesting advantage of rheology respect to DSC is the possibility of identifying the gel point through the phase angle at different frequencies. That is useful to see it the adhesive is a thermoset or not and, if so, to measure the gel time, a critical factor that is directly related to the working time at a given temperature.
A critical step within the protocol is the use of appropriate ratios and procedures recommended by manufacturer with two component systems, as well as adjusting both DSC temperature and time expended to launch experiment for freshly prepared samples. In relation to the rheological test, it is important to keep the heating rate at low values to ensure a uniform distribution of temperature, also for DSC test the chosen heating rate should take into account aspects such as sensitivity and resolution.
The experimental results that can be obtained by the proposed methodology allow to better understand how time and temperature parameters involved in the preparation of any adhesive joint may affect the technological properties of the adhesives. For example, in the case of thermosets, it is important to complete the application of the different elements of a joint before gelation occurs, and it is also important to keep the elements in their place until about a 90% of the maximum modulus is reached. This methodology can help to choose between adhesives with different reactivity, modulus, or contraction in the curing.
From all the above, it can be deduced that the convenience of the elaboration of a methodology for the systematic study of the cure of adhesive systems through two techniques, thermal analysis and rheology, which complement each other efficiently to achieve a complete characterization of the cure for very different systems.
The authors have nothing to disclose.
This research has been partially supported by the Spanish Ministry of Science and Innovation [Grant MTM2014-52876-R], [MTM2017-82724-R] and by Xunta de Galicia (Unidad Mixta de Investigación UDC-Navantia [IN853B-2018/02]). We would like to thank TA Instruments for the image showing the scheme of the rheometer used. This image is included in the Table of Materials of the article. We also would like to thank Journal of Thermal Analysis and Calorimetry for its permission for using some data from reference [16], and the Centro de Investigaciones Científicas Avanzadas (CICA) for using its facilities.
2960 SDT | TA Instruments | Simultaneous DSC/TGA device: Used to perform thermogravimetric tests. | |
Discovery HR-2 | TA Instruments | Rheometer to perform rheological test. | |
MDSC Q2000 | TA Instruments | Differential Scanning Calorimeter with optional temperature modulation. Used to peform DSC and MDSC tests. | |
Sikafast 5211NT | Sika | S2c: a two component system manufactured by Sika. It is based on tetrahydrofurfuryl methacrylate and contains an ethoxylated aromatic amine. The second component contains benzoyl peroxide as the initiator for the crosslinking reaction. |
|
Teroson MS 939 FR | Henkel | T1c: manufactured by Henkel, which is a one component sylil-modified-polymer, whose cure reaction is triggered by moisture. | |
Teroson MS 9399 | Henkel | T2c: a two component system manufactured by Henkel. It is a sylil-modified-polymer too but the second component is aimed to make the curing rate a little more independent from the moisture content of air. | |
TRIOS | TA Instruments | Control Software for the rheometer. Version 4.4.0.41651 |