Nanoporous gold with a hierarchical and bimodal pore size distribution can be produced by combining electrochemical and chemical dealloying. The composition of the alloy can be monitored via EDS-SEM examination as the dealloying process advances. The material’s loading capacity can be determined by studying protein adsorption onto the material.
The potential to generate variable pore sizes, simplistic surface modification, and a breadth of commercial uses in the fields of biosensors, actuators, drug loading and release, and the development of catalysts have unquestionably accelerated the usage of nanoporous gold (NPG)-based nanomaterials in research and development. This article describes the process of the generation of hierarchical bimodal nanoporous gold (hb-NPG) by employing a step-wise procedure involving electrochemical alloying, chemical dealloying techniques, and annealing to create both macro- and mesopores. This is done to improve the utility of NPG by creating a bicontinuous solid/void morphology. The area available for surface modification is enhanced by smaller pores, while molecular transport benefits from the network of larger pores. The bimodal architecture, which is the result of a series of fabrication steps, is visualized using scanning electron microscopy (SEM) as a network of pores that are less than 100 nm in size and connected by ligaments to larger pores that are several hundred nanometers in size. The electrochemically active surface area of the hb-NPG is assessed using cyclic voltammetry (CV), with a focus on the critical roles that both dealloying and annealing play in creating the necessary structure. The adsorption of different proteins is measured by solution depletion technique, revealing the better performance of hb-NPG in terms of protein loading. By changing the surface area to volume ratio, the created hb-NPG electrode offers tremendous potential for biosensor development. The manuscript discusses a scalable method to create hb-NPG surface structures, as they offer a large surface area for the immobilization of small molecules and improved transport pathways for faster reactions.
Often seen in nature, hierarchical porous architectures have been imitated at the nanoscale to alter the physical characteristics of materials for improved performance1. Interconnected structural elements of various scales of length are a characteristic of the hierarchical architecture of porous materials2. Dealloyed nanoporous metals typically have unimodal pore size distributions; hence, multiple techniques have been devised to produce hierarchically bimodal porous structures with two separate pore size ranges3. The two fundamental objectives of the material design approach, namely the large specific surface area for functionalization and rapid transport pathways, which are distinct and inherently in conflict with one another, are fulfilled by functional materials possessing structural hierarchy4,5.
Performance of the electrochemical sensor is determined by the electrode morphology, since the nanomatrix’s pore size is crucial for molecular transport and capture. Small pores have been found to aid in target identification in complicated samples, whereas bigger pores enhance the target molecule’s accessibility, increasing the sensor’s detection range6. The template-based fabrication, electroplating, bottom-up synthetic chemistry, thin film sputtering deposition7, complex flexible matrices based on polydimethylsiloxane support8, alloying of various metals followed by selective etching of the less noble metal, and electrodeposition are some of the methods that are frequently used to introduce nanostructures into the electrode. One of the best methods for creating porous structures is the dealloying procedure. Due to the disparity in dissolution rates, the sacrificial metal, which is the less noble metal, significantly influences the final morphology of the electrode. An interconnected network of pores and ligaments results from the effective process of creating nanoporous gold (NPG) structures, in which the less noble component selectively dissolves out of the starting alloy, and the remaining atoms reorganize and consolidate9.
The method of dealloying/plating/re-dealloying used by Ding and Erlebacher to make these nanostructures involved first subjecting the precursor alloy composed of gold and silver to chemical dealloying using nitric acid, followed by heating at a higher temperature with a single pore size distribution to create the upper hierarchical level, and removing the remaining silver using a second dealloying to produce the lower hierarchical level. This method was applicable to thin films10. Using ternary alloys, which are comprised of two comparatively more reactive noble metals that are eroded away one at a time, was advised by Biener et al; Cu and Ag were initially removed from the Cu-Ag-Au material, leaving behind bimodally structured, low-density NPG samples11. Long-range ordered structures are not produced by the procedures outlined utilizing ternary alloys. Bigger pores were produced by extracting away one of the phases of the master alloy of Al-Au employed by Zhang et al., which produced the bimodal structure with a minimal degree of order12. An ordered hierarchical structure has reportedly been created by controlling several length scales, through the use of processing pathways that include disassembling bulk materials and putting basic components together into larger structures. In this case, a hierarchical NPG structure was made via direct ink writing (DIW), alloying, and dealloying13.
Here, a two-step dealloying method for fabricating a hierarchical bimodal nanoporous gold (hb-NPG) structure employing various Au-Ag alloy compositions is presented. The amount of reactive element below which dealloying stops is, in theory, the parting limit. The surface diffusion kinetics is slightly impacted by the parting limit or dealloying threshold, which is typically between 50 and 60 atomic percentage for electrolytic dissolution of the more reactive component from a binary alloy. A large atomic fraction of Ag in the Au:Ag alloy is necessary for the successful synthesis of hb-NPG, since both the electrochemical and chemical dealloying processes cannot be successfully completed at low concentrations near the parting limit14.
The benefit of this method is that the structure and pore size can be tightly controlled. Each step in the protocol is crucial for fine-tuning the typical porosity length scale and the typical distance between ligaments15. To regulate the rate of ion interfacial diffusion and dissolution, the applied voltage is carefully calibrated. To prevent cracking during dealloying, the Ag dissolution rate is controlled.
1. Constructing a coating of nanoporous gold with hierarchical bimodal architecture on gold wires – Alloying
2. Constructing a coating of nanoporous gold with hierarchical bimodal architecture on gold wires – Dealloying
NOTE: This phase of the protocol is based on the partial dealloying of the alloyed wires.
3. Constructing a coating of nanoporous gold with hierarchical bimodal architecture on gold wires – Annealing
4. Constructing a coating of nanoporous gold with hierarchical bimodal architecture on gold wires – Dealloying
5. hb-NPG characterization
6. Cyclic voltammetry (CV) for electrochemically active surface area
7. Solution depletion technique to study protein loading
The ligament size and inter-ligament gap adjustments are of utmost significance for the manufactured electrode. Creating a structure with dual-sized pores by optimizing the Au/Ag ratios is the first step in this study, along with the characterization utilizing surface morphology, roughness factor, and loading capacity. Compared to conventional NPG, the bimodal pore structure has demonstrated a higher electrochemical surface area, roughness factor, and protein loading capacity15.
hb-NPG has demonstrated an open, linked network of ligaments and pores following chemical dealloying. Here, larger holes are indicated by an upper hierarchy, and a lower hierarchy indicates smaller pores. Figure 3 shows SEM images of the electrode with a hierarchical bimodal structure. Figure 4 illustrates color-coded elemental mapping for each step of the creation of hb-NPG, with red and yellow designating silver and gold, respectively. SEM's ability to assign distinct colors to various sections is a useful feature in the instrument.
The proportion of electrochemically active surface area (ECSA) to geometric surface area yields a roughness factor for each electrode. Utilizing the charge beneath the gold oxide reduction peak, CV was employed to assess the ECSA, and 7.64 cm2 is discovered to be the hb-NPG ECSA15.
Figure 1: Hierarchical bimodal electrode (hb-NPG) after the multistep fabrication process. The hb-NPG coating on the gold wire after the completion of alloying-dealloying-annealing-dealloying is depicted here. Please click here to view a larger version of this figure.
Figure 2: Sample preparation for SEM. Electrodes are mounted on carbon tape that is placed on aluminum stubs. The sample is then loaded into the imaging chamber. Please click here to view a larger version of this figure.
Figure 3: SEM micrograph showing the bimodal structure comprising of bigger and smaller pore sizes. Images are taken at 15 kV and a spot size of 10. (A) Upper hierarchy in the form of larger pores at 20,000x (scale bar: 5 µm). (B) Lower hierarchy depicting nanopores at a higher magnification of 80,000x (scale bar: 2 µm). This figure has been reproduced with permission from Sondhi et al.15. Please click here to view a larger version of this figure.
Figure 4: SEM micrographs showing the color-coded elemental mapping done after every fabrication step. SEM of the following structures with color-coded elements (Au, yellow; and Ag, red): (A) Au10:Ag90 alloy, (B) electrochemically dealloyed, (C) annealed, (D) hierarchical nanoporous structure following the last chemical dealloying step. Aux:Ag100-x stands for the alloy of gold and silver, where x is the atomic percentage of gold in the alloy. This figure has been reproduced with permission from Sondhi et al.15. Please click here to view a larger version of this figure.
Figure 5: Cyclic voltammograms comparing the electroactive surface area of the electrodes. The curve shown as an inset (blue) depicts the CV of the Au10:Ag90 alloy. The structure created via chemical dealloying shows a small gold oxide reduction (red curve) peak. The bimodal structure incorporating chemical and electrochemical dealloying shows a much more pronounced gold oxide reduction peak (green), indicating an increase in the surface area. CV was performed using a potential scan from -0.2-1.6 V. This figure has been reproduced with permission from Sondhi et al.15. Please click here to view a larger version of this figure.
Figure 6: Absorbance versus time graph showing real-time protein loading. Real-time immobilization of BSA, fetuin, and HRP on NPG electrodes is depicted in (A), (C), and (E), while on hb-NPG is depicted in (B), (D), and (F). Change in absorbance and the number of immobilized molecules is monitored over 120 min. Absorbance was recorded after every 60 s. The average of the three readings is depicted in the graph. Please click here to view a larger version of this figure.
Supplementary File 1: User guide for the easy operation of two pieces of software used in the fabrication and characterization process of the hb-NPG. Screenshots explaning the step-by-step procedure to use "PowerSuite" and "XT microscope". Arrows used in the flowchart are pointing toward the next step of the operation. Please click here to view a larger version of this figure.
Using a multistep procedure involving alloying, partial dealloying, thermal treatment, and acid etching, fabricating hierarchically NPG with dual-sized pores and a higher active electrochemical surface area is demonstrated.
In alloying, the standard potential of metal precursors influences how reactive they are during electrodeposition. Au and Ag ions from liquid solutions are reduced during electrodeposition16,17.
The following half-cell reactions17 depict the electrochemical dissolution of gold and silver cyanide salt solutions:
Au (CN)2– + 1e–
E0 = -1060 mV vs. SCE
Ag (CN)32- + 1e–
E0 = -1198 mV vs. SCE
The following parallel processes mostly determine how silver is oxidized by nitric acid in the dealloying step18.
4HNO3 + 3Ag -> 3AgNO3 + NO + 2H2O
2HNO3 + Ag -> AgNO3 + NO2 + H2O
The impact of changes in the process parameters on the electrode's electrochemical performance is well discussed. It was discovered that an NPG electrode with a bimodal pore structure, made from a gold and silver alloy with a high atomic percentage of silver and annealed at 600 °C for 3 h, contain dual-sized pores that allow for a greater protein loading than a conventional electrode with nanopores. Compared to other nanoporous electrodes, the structure's interconnected network also offers high mass transfer efficiency, improving performance in terms of activity and sensitivity15.
The interconnecting ligaments that connect the highly active, low-coordinated atoms that make the upper hierarchy of the hierarchical electrode have a dimension of 938 ± 285 nm. The electrode's application in the field of catalysis is improved by the dimensions of the ligament it produces. A ligament width of 51 ± 5 nm, a characteristic of lower hierarchical structures, enhances the electrode's capacity to immobilize bioactive compounds. The material created has a lot of potential for applications like catalysis and sensing, that need speedy detection of larger molecules as well as easy passage for those larger molecules15.
The large surface area and hierarchical structure of the electrodes have an impact on the protein loading. A greater protein loading capacity than conventional NPG has been shown for hb-NPG. Bimodal architecture provides a platform for protein interaction, communication with the substrate, and passage for the facile flow of protein molecules. The type of material and its morphology impact how many bioactive molecules can be loaded into an electrode. Because of the hierarchy, which speeds up the binding of most proteins through electrostatic and physical forces, the hb-NPG has a higher concentration of immobilized proteins15.
Even though the development of materials with complex structural designs has advanced significantly, there are still some challenges. Commercialization calls for new preparation techniques with fewer processes and cheaper production. Future research that tackles the issue of mass output and carefully analyzes the in situ development process of hierarchical structures will be interesting to work on.
The authors have nothing to disclose.
This work was supported by an award from the NIGMS (GM111835).
Argon gas compressed | Fisher Scientific Compay | ||
Bovine serum albumin (BSA) | Sigma-Aldrich (St.Louis, MO) | A9418 | > 98% purity |
Counter electrode (Platinum wire) | Alfa Aesar | 43288-BU | 0.5 mm diameter |
Digital Lab furnace | Barnstead Thermolyne 47,900 | F47915 | used for annealing at high temperatures |
Digital Potentiostat/galvanostat | EG&G Princeton Applied Research | 273A | PowerPULSE software |
Ethanol | Sigma-Aldrich (St.Louis, MO) | CAS-64-17-5 | HPLC/spectrophotometric grade |
Fetuin from fetal calf serum | Sigma-Aldrich (St.Louis, MO) | F2379 | lyophilized powder |
Gold wire roll | Electron Microscopy Sciences (Fort Washington, PA) | 73100 | 0.2 mm diameter, 10 ft, 99.9% |
Hydrochloric acid | Fisher Chemical | A144C-212 | 36.5-38% |
Hydrogen peroxide | Fisher Scientific (Pittsburg, PA) | CAS-7732-18-5 | 30% |
Kimwipes | KIMTECH Science brand, Kimberly-Clark professional | 34120 | 4.4 x 8.2 in |
Nitric acid | Fisher Scientific (Pittsburg, PA) | A2008-212 | trace metal grade |
Parafilm | Bemis PM996 | 13-374-10 | 4 IN. x 125 FT. |
Peroxidase from horseradish (HRP) | Sigma-Aldrich (St.Louis, MO) | 9003-99-0 | |
PharMed silicone tubing | Norton | AY242606 | 1/32" Inner Diameter, 5/32" Outer Diameter, 1/16" Wall Thickness, 25' Length |
Potassium dicyanoargentate | Sigma-Aldrich (St.Louis, MO) | 379166 | 99.96%, 10 G |
Potassium dicyanoaurate | Sigma-Aldrich (St.Louis, MO) | 389867 | 99.98%, 1 G |
PowerSuite software | EG&G Princeton Applied Research | comes with the instrument | |
PTFE tape | Fisherbrand | 15-078-261 | 1" wide 600" long |
Reference electrode (Ag/AgCl) | Princeton Applied Research | K0265 | |
Scanning Electron Microscopy (SEM) Apreo 2C | ThermoFisher scientific | APREO 2 SEM | equipped with Color SEM technology |
Simplicity UV system | Millipore corporation, Boston, MA, USA | SIMSV00WW | for generating Milli-Q water(18.2 MΩ cm at 25 °C) |
Sodium Borohydride | Sigma-Aldrich (St.Louis, MO) | 213462 | 100 G |
Sodium Carbonate | Sigma-Aldrich (St.Louis, MO) | 452882 | enzyme grade, >99%, 100 G |
Stir bar | Fisherbrand | 14-512-153 | 5 x 2 mm |
Sulphuric acid | Fisher Scientific (Pittsburg, PA) | A300C-212 | certified ACS plus |
Supracil quartz cuvette | Fisher Scientific (Pittsburg, PA) | 14-385-902C | 10 mm light path, volume capacity 1 mL |
UV-Visible Spectrophotometer | Varian Cary 50 |