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18.3:

Stress-Strain Diagram – Ductile Materials

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Mechanical Engineering
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JoVE Core Mechanical Engineering
Stress-Strain Diagram – Ductile Materials

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When a specimen is subjected to loading the length first increases linearly at a slow rate, resulting in an initial straight line with a steep slope on the stress-strain diagram.

Upon reaching a critical stress value, the specimen undergoes significant deformation with minimal increase in applied load, primarily due to shearing stresses causing slippage along oblique surfaces.

With increasing load, the material's diameter reduces at a point, termed—necking. Post necking, even a small amount of load elongates the specimen further until it ruptures.

Yielding is a process where the material starts to deform plastically. The stress at which yielding starts is termed the yield strength, while the stress corresponding to the maximum load is the ultimate strength, and the stress at rupture is the breaking strength.

The stress-strain diagram of structural steel shows constant stress post-yield due to strain-hardening but aluminium's stress increases non-linearly.

The ductility of the material is measured by percent elongation or percent cross-sectional area reduction. Under compression, ductile materials' stress-strain curves diverge at higher strains as necking doesn't occur.

18.3:

Stress-Strain Diagram – Ductile Materials

The stress-strain relationship in ductile materials such as structural steel or aluminium is intricate and progresses through several stages. When a specimen is loaded, it initially exhibits a linear length increase, depicted by a steep straight line on the stress-strain diagram. It indicates the material is elastically deforming and will return to its original shape once unloaded. However, when a critical stress value is reached, plastic deformation begins. This stage sees substantial deformation with little increase in the applied load, primarily due to shearing stresses facilitating slippage along the material's oblique surfaces. As the load increases, there's a decrease in the material's diameter at a certain point, known as necking. After necking, even a minor load increment significantly stretches the specimen until it ruptures.

In this context, yield strength is the stress-initiating plastic deformation. Ultimate strength is the maximum load the material can bear before necking, and breaking strength is the stress leading to rupture. Interestingly, structural steel's stress-strain diagram remains steady post-yield due to strain-hardening, unlike aluminium, which sees non-linear stress increase after yield. Finally, ductility, indicating significant plastic deformation before rupture, is measured by percent elongation or reduction in cross-sectional area. Under compression, stress-strain curves of ductile materials diverge at high strains as necking doesn't occur.