Functionalization of Silver/Titanium Dioxide Composites in Chitosan-based Coatings and their Egg Preservation Performances
Summary
To enhance the stability and sterilizability of chitosan-based coatings and expand the application of specific nanoparticles into food preservation, Ag/TiO2 composites are synthesized to functionalize chitosan coatings for egg preservation. The eggshell morphology, weight loss, Haugh unit and albumen pH are used to characterize the preservation performance of the coatings.
Abstract
Eggs are an excellent source of proteins, minerals, and vitamins, which have been popularly consumed in daily diet all over the world. The micro-pores and micro-cracks on the eggshells, however, lead to the loss of moisture and the escape of CO2, resulting in the acceleration of egg deterioration and economic loss. To enhance the stability and sterilizability of the existing chitosan-based coating materials and to develop novel multifunctional nano-composites for anti-bacterial and egg preservation, silver/titanium dioxide (Ag/TiO2) composites are synthesized and applied to modify chitosan for the extension of the egg shelf life. Electron microscope (SEM) images are used to analyze the structure and morphology of composite particles and the morphology of coated eggshells. The preservation performances of composite coatings are evaluated by various parameters: weight loss, Haugh unit, albumen pH and eggshell morphologies of the samples. Adoption of Ag/TiO2 composites contributes to a synergistic effect to chitosan, which could prolong the preservation period further. The performances of chitosan coating, however, are presently limited by the existing particle species and concentration, which requires optimization in future studies. Methods in this study examine novel coating materials, which could be created by adding specific nanoparticles into the coating precursor, to achieve the combinative effects of the nanoparticle and the precursor, as well as to prepare novel multifunctional coatings in the field of food preservation.
Introduction
As excellent and popular sources of protein, inorganic salt and vitamins, eggs are popular suppliers for human nutrition, which are being produced and consumed worldwide at a large scale1,2. Although eggshells are natural protective barriers, they are too fragile to retain their integrity during egg transportation and storage. The gas exchange and microbial penetration between the egg albumen and the environment, which can happen easily through tiny pores on the eggshells, would lead to CO2 loss as well as the deterioration of egg quality3,4. Furthermore, tiny cracks on the eggshells would increase the risk of microbial contamination. Therefore, effective egg preservation methods must be urgently developed for economic benefit and human health.
At present, there are two kinds of routes for egg preservation. The first way is to deactivate the microorganisms on the eggshells5,6,7,8. The deactivation process extends the egg preservation period by clearing the eggshell surface away from the erosion of environmental microorganisms and moisture. On the other hand, coating the tiny pores and cracks on the eggshell with specific functional materials could also serve as an excellent method to prevent the loss of water vapor and CO2 from the egg albumen, as well as to protect the eggshell from microorganism destruction. As they are simple, effective and energy-saving, coatings are attracting increasing attention for egg preservation. The primary principles that suitable coating materials should meet are chemical stability, effective permeability, wide availability and reliable safety. The most widely studied coating materials are oil9,10, proteins11, biopolymers3, and chitosan12.
Chitosan has been regarded as a popular coating material because of its excellent properties of film formation, antibacterial activity, and safety13. The egg physicochemical changes and microbial contamination have been proven to be protected by a chitosan coating, which has served as an efficient way for egg preservation. However, as a hydrophilic polymer with poor water vapor barrier and moisture adsorption, chitosan is unstable in a high humidity environment, limiting the preservation effects and reducing the shelf life of eggs to a certain degree.
To overcome this problem and promote the chitosan preservation performance, specific nanoparticles have been used as an adulterant in chitosan-based coatings. Thereinto, as a nano filler with antibacterial character14, nano silver (Ag) has been doped to chitosan. The addition of Ag could not only enhance the barrier property of chitosan film, but also enhance its antibacterial effect, which has been proven to improve the preservation effect of the coating. The easy aggregation and simple structure of Ag particles, however, may decrease the stability and durability of the chitosan film, which have been verified to be improved by depositing specific nanoparticles. Titanium dioxide (TiO2) is a typical metal oxide compound with excellent properties such as chemical stability, low toxicity as well as reasonable costs. These functional properties endow TiO2 great potential in many research fields15. For example, TiO2 particles could serve as additives in medical devices and biomaterials due to their adhesiveness and bactericidal activities. The actual application of TiO2 particles, however, is largely limited by their unstable thermodynamics and agglomerate trends. Therefore, doping specific functional materials into TiO2 has been proposed to achieve the combinative effect of antibacterial activity, improved dispersibility and thermostability.
In this study, antibacterial Ag/TiO2 composites are synthesized and applied into a chitosan coating for egg preservation. SEM images are used to analyze the structure and morphology of the Ag/TiO2 particles and the eggshells. The preservation performance of the coating is evaluated and compared by weight loss, Haugh unit, albumen pH and eggshell morphologies. This study demonstrates the possibility and potential of nano composite blended chitosan coatings in food preservation.
Protocol
1. Synthesis of nano Ag/TiO2 composites
- To prepare the nano-silver sol, combine 100 mL of AgNO3 solution, 100 mL of protective agent and 50 mL of NaBH4 into a 500 mL breaker.
- Mix acetic acid and methanoic acid (analytical grade) at the volume ratio of 1:1 to obtain 100 mL of complex acid solution as the precursor for the protective agent. Dilute the acid solution with deionized water (18 MΩ•cm) to 500 mL as the protective agent.
- Add AgNO3 solution (0.3 mol/L) into the resultant protective agent under vigorous stirring, until AgNO3 solutes are evenly dispersed in the protective solution. Add 0.4 g of NaBH4 to obtain the well-dispersed Ag sol after reacting the mixture for 1 h at room temperature.
CAUTION: The particle size of nano-silver could be adjusted by the concentration of protective agent and the stirring rate in step 1.1.2.
- Combine Ag into tetrabutyl titanate (TBOT)-ethanol solution under stirring and then add 80 mL of acid catalyst dropwise.
- Combine 500 μL of benzenesulfonic acid (BA) and glacial acetic acid (AA) to obtain the mixed solution (BA and AA at the volume ratio of 1:2). Dilute the solution into 100 mL of deionized water (18 MΩ•cm) to prepare the acid catalyst.
- Add the resultant Ag sol into the pre-dispersed tetrabutyl titanate (TBOT)-ethanol solution (2.5 of TBOT in 100 mL ethanol solution) and stir for 1 h to obtain the mixed sol. After, add the sol dropwise into 80 mL of acid catalyst, and stir for 4 h at 70 °C.
- Continuously stir the mixture for 48 h at room temperature to produce the final Ag/TiO2 composite.
CATION: Vigorous stirring may cause splashing of solution drops. Use protective devices to ensure safety, such as a protective oral-nasal mask, a lab gown, and gloves. There is no strict standard for the rotation speed in the abovementioned procedures.
2. Preparation of chitosan coating
- Dissolve chitosan in 1% (vol) acetic acid and stir for 24 h at 25 °C to prepare the coating solution (make sure the chitosan concentration is 0.5% (wt) in the resultant solution.
- Add Ag/TiO2 particles into the suspension separately (0, 0.5, 1, and 1.5 g of Ag/TiO2 into 50 g of chitosan solution, respectively), to obtain 0%, 1%, 2% and 3% (wt) Ag/TiO2-chitosan solutions, denoted as Ag/TiO2-CS0, Ag/TiO2-CS1, Ag/TiO2-CS2 and Ag/TiO2-CS3, respectively.
CAUTION: There is no strict standard for the rotation speed in the abovementioned procedures.
3. Scanning electron microscopy (SEM) observation
- Cut the experimental eggshell into pieces (square dimensions of about 2-3 mm).
- Immobilize the eggshell pieces on a metal stub with a conductive adhesive (i.e., double-sided carbon conductive tape or other similar materials). Use gloves during the sample preparation to avoid any contamination of the sample from hands. Mark the sample (e.g., with an L-shaped scratch using a diamond pen cutter).
- Alternatively, apply a sputtered coating with conductive material (~10 nm thick) to prevent charging effects.
- Acquire at least three high-resolution SEM micrographs (ideally, a minimum of five) from a top view of the sample. Ensure that each image displays an area of at least 25 µm x 25 µm, with a resolution ratio of 20 μm. Avoid taking images from surface regions with macroscopic surface defects.
- Use the following SEM parameters: operating voltage of 30 kV. The resolution of the second electron image can reach 2 nm by using a field emission electron gun in a high-grade scanning electron microscope (the ion beam current density is about 105 A/cm2).
- Note the exact position of each picture with a respect to the L-shaped marker.
4. Egg preservation experiments
NOTE: The freshly laid eggs are chicken eggs provided by a local farm in Shenzhen, China.
- Screen experimental eggs by excluding eggs with cracks, macula or sands on their surfaces to ensure a propitious egg preservation experimental process.
- Divide the freshly laid eggs into five groups with 30 eggs in each group. Design the four coated groups, which are coated by the chitosan, Ag/TiO2-chitosan doped with 0%, 1%, 2% and 3% (wt) as Ag/TiO2-CS0, Ag/TiO2-CS1, Ag/TiO2-CS2 and Ag/TiO2-CS3, respectively.
- Carry out the coating process to immerse eggs in different coating solutions for 5 min and dry under ambient condition for 24 h. Set the water washed eggs (WE) as a control experiment. After the abovementioned treatments, store the treated eggs at 25 °C. Take the five marked eggs to measure the weight loss, Haugh unit, albumen pH and eggshell morphologies to evaluate and compare the preservation performance.
- Obtain the weight loss (%) of the egg by calculating the weight difference in percentage of the egg compared to the first day. Measure the weight of eggs in each group every 5 days.
- Calculate the Haugh unit to relate the egg weight with the thick of albumen (Equation 1)12.
HU = 100 log (H-1.7W0.37+7.6) (1)
where H represents the albumen height (mm) and W represents the egg weight (g).- According to the value of Haugh unit, classify the eggs to AA, A and B grade when the Haugh unit of an egg is above 72, between 71-60 and below 60, respectively (the United States Standards for Quality of Individual Shell Eggs).
- Separate the albumen from the yolk and use a digital pH meter to measure the pH values of the albumen.
- Observe the morphologies of the surfaces of eggshells using a scanning electron microscope after platinum sputtering of the samples.
CATION: The eggshells are brittle substances that cannot stand for violent impacts. Therefore, be careful to avoid any damage to the eggshells. Moreover, procedures in step 4.3.4 are the same as step 3.
Representative Results
The particle size of the Ag/TiO2 composites ranges from 100-300 nm, which is affected by the synthesis conditions (Figure 1).
Figure 1: SEM images of Ag/TiO2 composite particles at different resolution ratios (500 nm). Please click here to view a larger version of this figure.
The weight losses of different egg samples during storage are shown in Table 1. Continuously increased weight loss is due to the escape of albumen CO2 and water vapor through the pores on the eggshells, which leads to the deterioration of egg quality. The weight losses of WE eggs are much higher than for other groups, indicating the protective capacity of chitosan-based coatings for egg quality. After coating by chitosan, the cracks on the eggshell are visibly decreased, which limits the loss of CO2 and water vapor.
| Storage time (day) | Weight loss (wt%) | ||||
| WE | Ag/TiO2-CS0 | Ag/TiO2-CS1 | Ag/TiO2-CS2 | Ag/TiO2-CS3 | |
| 6 | 0.78±0.09c | 0.69±0.09c | 0.53±0.12a | 0.49±0.21a,b | 0.48±0.06a |
| 11 | 1.85±0.13b | 1.54±0.18c | 1.34±0.15a | 1.28±0.13a,b | 1.26±0.21a |
| 16 | 2.53±0.21b | 2.34±0.27c | 1.95±0.21b | 1.93±0.35a | 1.89±0.38a |
| 21 | 4.01±0.25c | 3.63±0.32b | 3.21±0.09b | 3.18±0.22a | 3.09±0.16a |
| 26 | 4.86±0.34b | 4.18±0.25b | 4.09±0.39b | 4.05±0.29a | 3.98±0.21a,b |
| 31 | 5.62±0.41a | 5.01±0.51b | 4.76±0.48a | 4.69±0.17a | 4.58±0.35a |
| In the same row with different superscriped letters are significantly different. | |||||
Table 1: The variation of weight loss of different eggs during storage time.
Moreover, chitosan coatings doped with Ag/TiO2 particles are more effective at sealing the pores and forming dense layers, leading to considerably inhibited weight loss. The greater the dosage of the Ag/TiO2 particles, the stronger the effect of the corresponding coating to reduce CO2 and vapor loss (Figure 2).
Figure 2: SEM images of the raw eggshell surfaces and chitosan treated eggshell surfaces at day 0, 11, 16 and 31. (A) the raw eggshell surfaces; (B) chitosan treated eggshell surfaces. Please click here to view a larger version of this figure.
The Haugh unit is calculated by the age-related changes of the white proteins, reflecting the albumen thinning variation, which is closely related to the protein proteolysis and the albumin pH. The more rapid decrease and invariably lower values of the Haugh unit in the WE group than the chitosan coating groups indicate the effective protective capacity of chitosan. Eggs in chitosan treated groups maintain the superior grade A for 26 days, while the WE group degrades to grade B after day 6. The values of Haugh unit in Ag/TiO2-CS1 are always the highest among all the treated groups, indicating that: (i) the addition of Ag/TiO2 particles contributes to a synergistic effect with chitosan, which are more effective for the coating stabilization and bacterial control; while (ii) excess Ag/TiO2 particles would destroy the layered structure of chitosan coating, leading to a poorer preservation capacity. According to the results in Table 2, chitosan doped with 1% (wt) Ag/TiO2 particles exhibits the best performance to slow the deterioration of albumen proteins, thus extending the shelf life by up to 30 days.
| Storage time (day) | Haugh Unit | ||||
| WE | Ag/TiO2-CS0 | Ag/TiO2-CS1 | Ag/TiO2-CS2 | Ag/TiO2-CS3 | |
| 6 | 73.23±0.68c | 80.32±0.59b | 83.34±0.12a,b | 81.60±1.41a | 77.06±0.35a |
| 11 | 69.86±3.25c | 75.64±1.27b | 77.18±2.45a,b | 76.05±3.13a,b | 74.32±1.41a |
| 16 | 67.31±2.43b | 73.88±2.06b | 75.36±1.34a | 75.61±2.15a | 71.53±2.18a |
| 21 | 62.93±5.32c | 71.06±3.88c | 73.20±3.09a | 72.94±3.52a | 69.35±1.34a,b |
| 26 | 58.55±2.89b | 69.85±1.53c | 71.85±2.39a | 70.34±4.19a,b | 66.21±2.10a |
| 31 | 55.24±3.04a | 65.26±0.51a | 69.31±3.18a | 68.96±1.17a | 62.64±4.03a |
| In the same row with different superscripted letters are significantly different | |||||
Table 2: The variation of Haugh unit of different eggs during storage time.
The variation of albumen pH is caused by CO2 evacuation, leading to a slow increase of pH values with storage time. The albumen pH of WE eggs increases sharply within 10 days, and reaches as high as 9.5 at day 30. The degradation of proteins into fat and peptone leads to a pH decrease. After being protected by a chitosan coating, the albumen pH present similar trends within 20 days, which are stabilized at around pH 8.0-8.2. After day 20, the pH values of Ag/TiO2-CS0 and Ag/TiO2-CS1 show slight fluctuation at around pH 8.2 and stabilize between pH 7.5-8.0 for Ag/TiO2-CS2 and Ag/TiO2-CS3. The relative stable albumen pH of treated groups compared with the WE group illustrates the effective reduction of CO2 loss in albumen (Figure 3). The addition of Ag/TiO2 particle promotes the stability of chitosan, which could maintain good stability until 31 days (Figure 4).
Figure 3: Changes in albumen pH of different eggs during storage time. Please click here to view a larger version of this figure.
Figure 4: SEM images of Ag/TiO2-CS coated eggshell surfaces at day 0, 11, 16 and 31. (A) Ag/TiO2-CS1; (B) Ag/TiO2-CS2; (C) Ag/TiO2-CS3. Please click here to view a larger version of this figure.
Discussion
Issues of egg protein quality preservation could be relieved by chitosan coating, which has been proven to be an effective way to extend the egg shelf life. The use of a single chitosan coating, however, creates several problems such as instability, limiting the preservation period and the actual application of chitosan-based coatings. Notably, doping specific antibacterial nanoparticles into chitosan has been proposed to extend the shelf life further. In this study, Ag/TiO2 particles are successfully synthesized and doped into a chitosan coating, which could extend the preservation period to at least 30 days.
SEM images are used to analyze the structure and morphology of the Ag/TiO2 particles, as well as the morphology of the coated eggshells. The preservation performances of composite coatings are evaluated by the weight loss, Haugh unit, albumen pH and eggshell morphologies of the samples. Adoption of Ag/TiO2 composites contributes to a synergistic effect to chitosan, which could prolong the preservation period further.
The particle sizes of Ag/TiO2 composites are in the range of 100-300 nm (controlled by the synthesis condition), which could block the pores on the top of eggshell and enhance the preservation performance. However, excess Ag/TiO2 particles would destroy the layered structure of the chitosan coating, resulting in a lower preservation capacity.
At present, the performances of chitosan coating in this study, however, are limited by the existing particle species and concentrations, which requires optimization in future studies.
The methods in this study demonstrates novel coating materials, which could be mingled by specific nanoparticles into the coating precursor, to achieve combinative effects of nanoparticle and the precursor, as well as to prepare novel multifunctional coatings in the field of food preservation.
Disclosures
The authors have nothing to disclose.
Acknowledgements
This work was supported by the Guangxi Key Laboratory of New Energy and Building Energy Saving Foundation (No. 19-J-21-17, 19-J-21-30), Guangxi Universities Scientific Research Project (2020KY06029), and Wuhan University of Technology-Tibet University Joint Innovation Fund (LZJ2020003).
Materials
| acetate | Aladdin | 64-19-7 | GR, 99.8% |
| Benzenesulfonic acid | Aladdin | 03/11/1998 | 98% |
| Chitosan | Aladdin | 9012-76-4 | <200 mPa•s |
| Deionized water | prepared by ourselves | – | 18 MΩ•cm |
| Electronic precision balance | Sartorius | BSA124S-CW | |
| Ethanol | Aladdin | 64-17-5 | ≥99.8% |
| Formate | Aladdin | 64-18-6 | Standard for GC, >99% |
| pH meter | HeYi | PHS-25 | |
| Scanning electron microscope | Hiatchi | SU8010 | |
| Silver nitrate (AgNO3) | Aladdin | 7761-88-8 | ≥99.9% |
| Sodium borohydride (NaBH4 ) | Aladdin | 16940-66-2 | 98% |
| Temperature humidity chamber | YiHeng | LHS-50CH | |
| Titanium butoxide (TBOT) | Aladdin | 5593-70-4 | CP,98% |
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